OLED Transflective Layer Refractive Index Optimization

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Solution Overview

Problem

Existing OLED display devices suffer from low optical efficiency due to significant light loss in absorption and reflective layers, primarily due to the refractive index of materials used, which affects front transmissivity and overall light emission.

Innovation Solution

Incorporating a transflective layer with a higher refractive index than the first electrode, made of materials like amorphous silicon (a-Si), polycrystalline silicon (p-Si), or silicon carbide (SiC), to enhance light reflection and resonance, thereby improving optical efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional materials with standard refractive indices are used in the OLED display device, then the device structure is simple and easy to manufacture, but light loss is significant and optical efficiency is low

Engineering Contradiction:
Improvelight lossVSAvoiddevice structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

A transflective layer is introduced as an intermediary component between the first electrode and the substrate. This layer has a refractive index specifically designed to be higher than that of the first electrode, serving as an optical mediator that enhances light reflection and resonance effects, thereby reducing light loss without requiring complete redesign of the entire device structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index parameter of the transflective layer is specifically optimized to be higher than that of the first electrode. This parameter change creates favorable optical conditions for light reflection and resonance, improving optical efficiency while maintaining structural simplicity

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If materials with higher refractive index are used to improve light reflection, then optical efficiency is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvelight emissionVSAvoidmanufacturing process
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The high refractive index property is applied locally only to the transflective layer where it is most needed for optical enhancement, rather than requiring all materials in the device to have high refractive indices. This localized application maintains ease of manufacture for other components while achieving improved light emission where critical

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If the OLED display device is designed to improve front transmissivity, then light emission is enhanced, but light loss in absorption and reflective layers increases

Engineering Contradiction:
Improvefront transmissivityVSAvoidlight loss in absorption layer
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The transflective layer converts what would normally be harmful light absorption and loss in the reflective layer into beneficial effects. By creating a refractive index difference at the interface, it generates resonance effects that enhance front transmissivity while the reflected light is redirected to contribute constructively to the overall light emission, turning potential energy loss into useful light output

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances the optical efficiency of OLED display devices by increasing light collection and emission at the front, reducing dark spot defects, and allowing for a thinner, more efficient display design.

Implementation Method 1

a transflective layer configured to contact a bottom surface of the first electrode and have a relatively higher refractive index than the first electrode

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

Incorporating a transflective layer with a higher refractive index than the first electrode, made of materials like amorphous silicon (a-Si), polycrystalline silicon (p-Si), or silicon carbide (SiC), to enhance light reflection and resonance

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

An OLED display device, emits light in response to the transition of the excitons formed in an organic light-emitting layer from an excited state to a ground state

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9774008B2OLED display device including transflective layer and method of manufacturing the same
Publication Date: 2017.09.26 SAMSUNG DISPLAY CO LTD
  • US9774008B2 patent drawing
  • US9774008B2 patent drawing
  • US9774008B2 patent drawing

AI summary

An organic light-emitting diode (OLED) display device includes a substrate; a transistor device disposed on the substrate; a first electrode electrically connected to the transistor device; an organic light-emitting layer disposed on the first electrode; and a second electrode disposed on the organic light-emitting layer. The OLED display device further includes a transflective layer contacting a lower surface of the first electrode and having a relatively higher refractive index than the first electrode.