OLED Transistor Overlap Structure for Wider Gray-Scale Range

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Solution Overview

Problem

Current organic light emitting diode (OLED) displays face limitations in achieving high data range and current flow in transistors, which affect display quality and the ability to display various gray images efficiently.

Innovation Solution

The design includes a transistor structure with specific overlapping layers and contact configurations on a substrate, featuring a semiconductor layer, gate electrode, and contact overlapping layers separated by gaps within the channel region, enhancing the data range and current flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional transistor structure is used, then device complexity is low, but data range and current flow are insufficient

Engineering Contradiction:
Improvecurrent flowVSAvoidtransistor structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The transistor structure is divided into multiple overlapping layers (first gate contact overlapping layer, semiconductor contact overlapping layer, second gate contact overlapping layer) with gaps between them. This segmentation allows each layer to perform specific functions while collectively achieving enhanced current flow and data range without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces overlapping layers that extend in the vertical dimension above the channel region, rather than only horizontal expansion. This dimensional change enables increased current flow and data range while maintaining a compact planar footprint and controlled structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If transistor current flow is increased, then display quality improves, but device structure becomes more complex

Engineering Contradiction:
Improvedisplay qualityVSAvoidtransistor structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The overlapping layers are positioned locally above the channel region with specific gap configurations, concentrating the current enhancement effect where it is most needed for display quality while avoiding unnecessary structural complexity in other areas of the transistor.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If overlapping layers are added to increase data range, then transistor performance improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedata rangeVSAvoidlayer alignment
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Multiple overlapping layers are combined in a stacked configuration above the channel region, creating a unified structure that achieves extended data range while using shared support elements and alignment references to manage manufacturing precision requirements.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250017044A1Display device and driving method thereof
Publication Date: 2025.01.09 SAMSUNG DISPLAY CO LTD
  • US20250017044A1 patent drawing
  • US20250017044A1 patent drawing
  • US20250017044A1 patent drawing

AI summary

A display device includes: a substrate; and a transistor on the substrate. The transistor includes: a semiconductor layer; a gate electrode overlapping with the semiconductor layer; a first gate contact overlapping layer overlapping with a channel region, and in contact with the gate electrode, the channel region being a region where the gate electrode and the semiconductor layer are overlapped with each other; and a semiconductor contact overlapping layer overlapping with the channel region, and in contact with the semiconductor layer. The first gate contact overlapping layer and the semiconductor contact overlapping layer are spaced apart from each other by a gap within the channel region.