OLED Display Window Optical Adhesive for Moisture Barrier and Uniformity

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Solution Overview

Problem

Organic light emitting diode (OLED) display apparatuses face issues with moisture and oxygen permeation in the window region due to inadequate encapsulation, and air gaps between the cover glass and accessories, leading to display non-uniformity and optical performance issues.

Innovation Solution

A display apparatus with an optical clear adhesive layer occupying the accessory hole in the window region, eliminating air gaps between the adhesive layer and the cover glass, and featuring a unidirectional light transmitting layer and light shielding coating to enhance optical performance and encapsulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the window region is used to install accessories (camera, sensor, etc.), then the functionality and versatility of the display apparatus is improved, but moisture and oxygen permeation occurs due to inadequate encapsulation in the window region

Engineering Contradiction:
ImprovefunctionalityVSAvoidmoisture and oxygen permeation
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The window region is segmented into multiple functional layers: a first adhesive layer for basic bonding, a second adhesive layer specifically for moisture and oxygen barrier function, and optional light shielding layers. This segmentation allows each layer to perform its specialized function, with the second adhesive layer providing targeted protection against environmental harmful factors while the first adhesive layer provides structural support.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The encapsulation structure uses composite material design by combining different adhesive layers with distinct properties. The first adhesive layer and second adhesive layer are composed of different materials with complementary characteristics - one optimized for adhesion strength and the other for moisture and oxygen barrier performance. This composite approach creates a multi-functional encapsulation system that simultaneously addresses bonding and environmental protection requirements.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If air gaps exist between the cover glass and accessories in the window region, then the manufacturing process is simpler, but display uniformity and optical performance are degraded

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddisplay uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

Adhesive layers serve as intermediary substances between the cover glass, display substrate, and accessories. These adhesive layers fill the spaces and interfaces between components, eliminating air gaps that cause optical interference and display non-uniformity. The adhesive material acts as a mediator that maintains direct optical contact while providing mechanical bonding, thus resolving the contradiction between manufacturing simplicity and display uniformity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the optical clear adhesive layer has the same refractive index as the cover glass, then the manufacturing process is simpler, but light reflection on the surface increases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlight reflection
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The refractive index of the optical clear adhesive layer is deliberately changed to be greater than that of the cover glass. This parameter change reduces light reflection at the interface between the adhesive layer and cover glass, improving optical performance. The patent specifies that the adhesive layer should have a refractive index greater than the cover glass to minimize reflective losses, thereby enhancing display brightness and color accuracy.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents moisture and oxygen ingress, improves display uniformity, and enhances the optical performance of accessories like camera lenses by eliminating air gaps and ensuring direct contact between the adhesive layer and the cover glass.

Implementation Method 1

the optical clear adhesive layer comprises an optical clear adhesive material having a refractive index greater than a refractive index of the cover glass, thereby reducing light reflection on a surface of the display apparatus

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11476441B2Display apparatus and method of fabricating display apparatus
Publication Date: 2022.10.18 BEIJING BOE TECH DEV CO LTD
  • US11476441B2 patent drawing
  • US11476441B2 patent drawing
  • US11476441B2 patent drawing

AI summary

A display apparatus having a display region, and a window region substantially surrounded by the display region and configured to install an accessory therein is provided. The display apparatus in the display region includes a plurality of display functional layers, the plurality of display functional layers comprising a display substrate. The display apparatus in the window region includes an optical clear adhesive layer at least partially occupying an accessory hole in the window region; and the accessory on a side of the optical clear adhesive layer away from a cover glass. The display substrate is completely absent in the accessory hole. The display apparatus is absent of any air layer between the optical clear adhesive layer and the cover glass.