Open-Phase Detection Circuit Using Negative-Phase Current

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Solution Overview

Problem

Conventional open-phase detection methods fail to accurately distinguish between a simple low output operation and an actual open phase in power conversion apparatuses, leading to potential erroneous detection.

Innovation Solution

A power conversion apparatus that generates a two-phase negative-phase current from its three-phase AC output and uses the amplitude of this current to detect an open phase, allowing for accurate differentiation between low output operations and open phases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional open-phase detection methods are used, then the detection process is simple, but the detection accuracy is poor and cannot distinguish between low output operation and open phase

Engineering Contradiction:
Improveopen-phase detection accuracyVSAvoiddetection circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention changes the detection parameter from simple voltage phase difference to negative-phase current amplitude. By transforming the detection basis from voltage characteristics to current characteristics, the system can accurately identify open-phase conditions while distinguishing them from low output operations, thereby improving detection accuracy without requiring complex additional hardware

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the conventional voltage-based detection mechanism with a current-based detection mechanism. By using negative-phase current amplitude as the detection parameter, the system achieves more reliable open-phase detection that is not affected by output level variations, effectively substituting one detection approach with a superior alternative

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If voltage phase difference detection is used, then the detection method is straightforward, but it cannot accurately distinguish low output operation from open phase

Engineering Contradiction:
Improvedetection reliabilityVSAvoiddetection complexity
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The invention transitions from detecting voltage phase difference to detecting negative-phase current amplitude. This parameter change fundamentally improves reliability because negative-phase current amplitude inherently reflects the actual load condition, allowing the system to reliably distinguish between genuine open-phase faults and normal low output operations

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12140613B2Open-phase detection circuit and power conversion apparatus
Publication Date: 2024.11.12 TMEIC CORP
  • US12140613B2 patent drawing
  • US12140613B2 patent drawing
  • US12140613B2 patent drawing

AI summary

A power conversion apparatus includes a power conversion circuit configured to convert DC power into three-phase AC power; and a control device configured to generate a two-phase negative-phase current from a three-phase AC current output from the power conversion circuit, and to detect an open phase on an output side of the power conversion circuit based on a magnitude of an amplitude of the two-phase negative-phase current. The control device may be configured to determine an occurrence of the open phase when the magnitude of the amplitude of the two-phase negative-phase current increases, and an electric current of at least one phase of the three-phase AC current decreases.