Robotic Surgical Operation Unit Braking for Precise Positioning

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Solution Overview

Problem

Existing robotic surgical systems struggle to accurately stop the operation unit at the intended position due to the assistance of motor force in reducing operator effort, leading to potential overshoot and unintended movement.

Innovation Solution

Incorporating a drive mechanism in the operation unit that assists the operator's operation and a controller programmed to exert a braking force during deceleration and acceleration, thereby reducing overshoot and unintended movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the motor generates force to assist the operator's operation and lighten the operation effort, then the ease of operation is improved, but the operation unit cannot be stopped at the appropriate position due to overshoot and inertia

Engineering Contradiction:
Improveoperation effortVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The controller applies a braking force in advance during deceleration and acceleration phases to counteract the inertia and reaction forces generated by the motor assistance. This preliminary anti-action prevents overshoot before it occurs, allowing the operation unit to stop accurately at the intended position while maintaining motor assistance for lightening operator effort.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system dynamically adjusts the motor's force output based on the operational phase. During normal operation, the motor provides assistance to lighten operator effort. During deceleration and acceleration, the controller dynamically switches to applying braking force to maintain positioning accuracy. This dynamic adaptation resolves the contradiction between ease of operation and positioning precision.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the motor provides continuous assistance to compensate for friction and gravity, then the ease of operation is improved, but unintended movement occurs during sudden stops due to reaction force

Engineering Contradiction:
Improveoperation smoothnessVSAvoidmovement control
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The controller anticipates sudden stops and applies braking force during the deceleration phase to counteract the reaction force generated by the motor assistance. This preliminary anti-action prevents unintended movement before it occurs, maintaining both operation smoothness and movement control reliability.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The controller continuously monitors the operational state and provides feedback to adjust the motor's force output. When deceleration or sudden stop is detected, the feedback mechanism triggers braking force application to prevent unintended movement, while maintaining motor assistance during normal operation for smoothness.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces overshoot and unintended movement by applying a braking force during deceleration and acceleration, allowing the operation unit to be accurately stopped at the intended position.

Implementation Method 1

overshoot caused by the inertia of the operation unit when an operator tries to stop the operation unit suddenly

Methodology Applied
Scientific EffectInertia: Inertia

Implementation Method 2

movement of the operation unit due to a reaction caused when the operation unit is suddenly stopped

Methodology Applied
Scientific EffectReaction force: Reaction (physics)

Data Source

PatentUS12343099B2Robotic surgical system, operator-side apparatus, and control method of robotic surgical system
Publication Date: 2025.07.01 KAWASAKI JUKOGYO KK
  • US12343099B2 patent drawing
  • US12343099B2 patent drawing
  • US12343099B2 patent drawing

AI summary

In a robotic surgical system, an operation unit includes a drive to assist an operation of an operator. A controller is configured or programmed to control the drive to exert a braking force when the operation on the operation unit is decelerated and/or accelerated.