Optical Interconnect Eliminates Flexible Waveguide

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Solution Overview

Problem

Conventional optical interconnects using flexible signal cables face challenges with optical signal loss and alignment accuracy due to the need for flexible optical waveguides that must curve and maintain low signal loss, limiting material and manufacturing methods.

Innovation Solution

An optical interconnect design featuring a light-emitting element on a first rigid printed wiring board and a light-receiving element on a second rigid printed wiring board, with direct optical connection between them, eliminating the need for an optical waveguide and thus reducing signal loss and alignment requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If flexible optical waveguides are used to connect light-emitting and light-receiving elements on separate printed wiring boards, then the interconnect can be flexible and adaptable, but optical signal loss increases and alignment accuracy decreases

Engineering Contradiction:
ImproveflexibilityVSAvoidoptical signal loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent removes the flexible optical waveguide from the system entirely. Instead of using a flexible waveguide to transmit optical signals between printed wiring boards, the invention establishes direct optical coupling between light-emitting and light-receiving elements positioned on separate rigid printed wiring boards, thereby eliminating the source of signal loss associated with flexible waveguides.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an optical coupling medium or direct optical path as an intermediary between the light-emitting element on the first printed wiring board and the light-receiving element on the second printed wiring board. This intermediary enables efficient optical signal transmission without requiring flexible waveguide materials, thus reducing signal loss while maintaining adaptability through precise positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If flexible optical waveguides are used to accommodate bent conditions, then the interconnect can be flexible, but manufacturing precision and material selection are limited

Engineering Contradiction:
ImproveflexibilityVSAvoidalignment accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent extracts the flexible waveguide component from the system, eliminating the need to manufacture flexible optical paths with precise curvature requirements. By positioning light-emitting and light-receiving elements directly on separate rigid printed wiring boards, the invention removes the manufacturing precision constraints associated with flexible waveguide fabrication and assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the optical interconnect system into separate rigid printed wiring boards, each carrying light-emitting or light-receiving elements. This segmentation allows each board to be manufactured independently with standard rigid PCB techniques, avoiding the need for integrated flexible waveguide manufacturing while maintaining overall system flexibility through modular board design and positioning.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If flexible optical waveguides are used, then the interconnect can bend, but device complexity and manufacturing costs increase

Engineering Contradiction:
ImproveflexibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent removes the complex flexible waveguide structure from the system, replacing it with a simpler configuration of rigid printed wiring boards with directly positioned optical elements. This extraction eliminates the need for specialized flexible waveguide materials, curvature-controlled manufacturing processes, and complex assembly techniques, thereby reducing device complexity and manufacturing costs while maintaining flexibility through modular board design.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces optical signal loss, decreases power consumption by lowering drive current, and lowers manufacturing and mounting costs by eliminating the need for flexible waveguides and improving alignment accuracy.

Implementation Method 1

The light-emitting element converts the electrical signal to an optical signal

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

The light-receiving element receives the optical signal transmitted to the light-receiving element and converts the optical signal to an electrical signal

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS8705909B2Optical interconnect
Publication Date: 2014.04.22 IBIDEN CO LTD
  • US8705909B2 patent drawing
  • US8705909B2 patent drawing
  • US8705909B2 patent drawing

AI summary

An optical interconnect device including a first printed wiring board, a second printed wiring board facing the first printed wiring board, a light-emitting device positioned on the first printed wiring board and electrically connected to the first printed wiring board, a light-receiving device positioned on the second printed wiring board and electrically connected to the second printed wiring board such that the light-receiving device faces the light-emitting device and receives an optical signal transmitted in a direct line from the light-emitting device, and an electrical-connection device mounted on the first printed wiring board and the second printed wiring board such that the first printed wiring board is electrically connected to the second printed wiring board.