Optical Interconnects for 3D Memory Stack Heat Reduction

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Solution Overview

Problem

Current data storage solutions in enterprise datacenters face challenges in meeting growing data demands due to limitations in storage capacity and speed, particularly as SSDs are scaling slower than HDDs, and existing solutions generate heat and consume power.

Innovation Solution

A semiconductor device with a densely configured 3D array of memory die, utilizing optical modules for data transfer between wafers, allowing for high-speed data exchange with low power consumption and reduced heat generation, achieved by stacking wafers with integrated optical interconnections and controller dies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional electrical interconnects are used for data transfer between memory die, then device complexity is reduced, but heat generation increases and power consumption rises

Engineering Contradiction:
Improveheat generationVSAvoidinterconnection complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent replaces traditional electrical interconnects (mechanical/electrical system) with optical interconnects using light-based communication. Optical modules with lasers or LEDs transmit data through optical fibers or waveguides between memory die, eliminating resistive heating and reducing power consumption while maintaining connection functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces optical modules as intermediary components between memory die. These modules contain optical transmitters and receivers that convert electrical signals to optical signals for transmission, then convert back to electrical signals at the destination, serving as a mediator that reduces direct electrical contact and associated heat generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If storage capacity is increased by adding more memory die, then data demand is met, but heat generation and power consumption increase

Engineering Contradiction:
Improvestorage capacityVSAvoidpower consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent replaces electrical signal transmission with optical signal transmission for data communication between memory die. This substitution reduces power consumption because optical transmission through fibers or waveguides requires significantly less energy than driving electrical signals through resistive interconnects, especially over longer distances in 3D stacked architectures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If SSD scaling continues with traditional interconnects, then storage capacity increases, but scaling speed lags behind HDD improvements

Engineering Contradiction:
Improvescaling speedVSAvoidstorage capacity
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent employs optical interconnects to enable faster data transfer rates between memory die in 3D stacked configurations. The high bandwidth and low latency of optical communication allow SSDs to scale storage capacity more rapidly while maintaining or improving access speeds, closing the performance gap with HDDs and enabling higher productivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a high-capacity, low-power, and low-heat data storage solution that enhances storage density and speed, addressing the limitations of traditional SSDs and HDDs by leveraging optical interconnects for efficient data transfer.

Implementation Method 1

utilizing optical modules for data transfer between wafers, allowing for high-speed data exchange with low power consumption and reduced heat generation, achieved by stacking wafers with integrated optical interconnections

Methodology Applied
Scientific EffectOptical interconnection: Light

Data Source

PatentUS10734354B2Semiconductor device including optically connected wafer stack
Publication Date: 2020.08.04 SANDISK TECHNOLOGIES LLC
  • US10734354B2 patent drawing
  • US10734354B2 patent drawing
  • US10734354B2 patent drawing

AI summary

A semiconductor device is disclosed including a stack of wafers having a densely configured 3D array of memory die. The memory die on each wafer may be arranged in clusters, with each cluster including an optical module providing an optical interconnection for the transfer of data to and from each cluster.