Optical Pivot Detection for Mobile Transport Stability

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Solution Overview

Problem

Existing mobile transport systems in technical plants face challenges in navigating uneven ground surfaces and maintaining precise alignment of drive wheels, which affects their stability and efficiency.

Innovation Solution

A mobile transport system with a drive unit featuring a first and second drive wheel, a swivel, and a marking carrier with optically detectable markings. The system includes a camera for detecting these markings, allowing for precise detection of the pivot position and alignment of the drive wheels relative to the vehicle frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a mobile transport system operates on uneven ground surfaces, then it must maintain stability and precise wheel alignment, but existing systems lack the necessary detection precision for pivot position and alignment without adding complex suspension systems

Engineering Contradiction:
Improvedetection precision of pivot position and wheel alignmentVSAvoidcomplexity of suspension systems
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical suspension systems with an optical detection system. A camera captures images of markings on the drive frame, and image processing algorithms precisely determine the pivot position and wheel alignment. This substitution achieves high measurement precision without the mechanical complexity of suspension systems, as the markings serve as reference elements that enable accurate optical measurement of the drive frame's orientation changes on uneven terrain.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces markings as intermediary elements attached to the drive frame. These markings serve as mediators between the physical movement of the drive frame on uneven ground and the optical detection system. The camera detects changes in the appearance and position of these markings to infer the pivot angle and wheel alignment, enabling precise measurement without direct mechanical contact or complex sensors on the moving parts.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the drive unit pivot position is not precisely detected, then alignment of drive wheels relative to the vehicle frame cannot be regulated, but traditional detection methods lack sufficient precision

Engineering Contradiction:
Improvereliability of wheel alignment regulationVSAvoidprecision of pivot position detection
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces traditional mechanical or sensor-based pivot detection methods with an optical image processing system. The camera captures images of markings on the drive frame, and computational algorithms precisely calculate the pivot position and wheel alignment from these images. This provides both high measurement precision and reliable regulation capability, as the optical system can detect subtle orientation changes that mechanical sensors might miss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates an optical copy (image) of the drive frame's physical state through the markings and camera system. Instead of directly measuring the physical pivot position with sensors, the system captures an optical representation and processes it to determine alignment. This copying approach enables precise, non-contact measurement that can be easily integrated with control systems for reliable wheel alignment regulation.

Inventive Principle:
Principle #26Copying

3Stability of the object's composition

If additional suspension systems are added to maintain stability on uneven ground, then stability improves, but the system complexity and cost increase

Engineering Contradiction:
Improvestability of the mobile transport system on uneven groundVSAvoidcomplexity of suspension systems
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent substitutes mechanical suspension systems with an optical detection and regulation system. Instead of using physical suspension components to maintain stability on uneven terrain, the system uses a camera to detect the drive frame's orientation changes relative to the vehicle frame. The markings on the drive frame serve as reference elements that enable the system to monitor and regulate wheel alignment in response to terrain variations without adding mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent enables the system to self-monitor and self-regulate its wheel alignment on uneven ground through the optical detection system. The camera continuously captures images of the markings, and the processing system automatically determines pivot position and alignment changes. This self-service capability maintains stability without requiring complex external suspension systems, as the system adapts to terrain variations through active optical monitoring and regulation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables reliable and precise detection of the pivot position and alignment of the drive wheels, allowing for stable operation on uneven ground surfaces without the need for additional suspension systems, thus enhancing the system's stability and efficiency.

Implementation Method 1

a camera for detecting the markings disposed in a stationary manner relative to the swivel

Methodology Applied
Scientific EffectOptical detection: Light

Data Source

PatentUS12330708B2Mobile transport system
Publication Date: 2025.06.17 SEW EURODRIVE GMBH & CO KG
  • US12330708B2 patent drawing
  • US12330708B2 patent drawing
  • US12330708B2 patent drawing

AI summary

A mobile transport system includes a drive unit having a first drive wheel rotatable about a first drive axis and a second drive wheel rotatable about a second drive axis, the drive axes extending in a transverse direction. The drive unit includes a swivel and a drive frame. The drive frame is pivotable about a steering axis relative to the swivel. The drive unit includes a marking carrier that is disposed in a stationary manner relative to the drive frame, and on which optically detectable markings are applied. The drive unit includes a camera for detecting the markings and is disposed in a stationary manner relative to the swivel.