Optical Sensor Silicide Layout for Dark Current Suppression

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Solution Overview

Problem

Optical sensors used for depth detection face challenges in maintaining detection sensitivity due to high noise levels caused by dark current, especially at elevated temperatures, which compromises their performance.

Innovation Solution

The solution involves strategically forming silicide layers only on certain conductive vias of the optical sensor, reducing areas where free electrons from dark current can accumulate, thereby balancing detection sensitivity and noise suppression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If silicide layers are formed on all conductive vias to reduce electrical resistance, then electrical conductivity is improved, but dark current increases and detection sensitivity deteriorates

Engineering Contradiction:
Improveelectrical conductivityVSAvoiddetection sensitivity
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies local quality by forming silicide layers selectively on specific conductive vias rather than uniformly on all conductive vias. Specifically, silicide layers are formed on conductive vias that do not overlap with the light absorption layer, while omitting them on vias that would overlap. This localized approach optimizes electrical conductivity in regions where it benefits performance while avoiding dark current generation in sensitive detection regions, thereby resolving the contradiction between conductivity improvement and sensitivity maintenance.

Inventive Principle:
Principle #3Local quality

2Reliability

If operating temperature is increased to improve sensor performance, then detection capability is enhanced, but dark current increases and noise levels rise

Engineering Contradiction:
Improvedetection capabilityVSAvoiddark current noise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potentially harmful effect of temperature increase into a beneficial outcome by strategically placing silicide layers. The selective formation of silicide layers on non-overlapping conductive vias allows the sensor to operate at elevated temperatures for improved detection capability while the absent silicide layers in overlapping regions prevent dark current generation, thus transforming what would be a harmful temperature effect into a beneficial performance enhancement.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS20240372028A1Method of manufacturing an optical sensor
Publication Date: 2024.11.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240372028A1 patent drawing
  • US20240372028A1 patent drawing
  • US20240372028A1 patent drawing

AI summary

A method of manufacturing a semiconductor structure includes: forming a light-absorption layer in a substrate, wherein the light-absorption layer includes an upper surface above an upper surface of the substrate; forming a first doped region and a second doped region in the light-absorption layer adjacent to the first doped region; depositing a first patterned mask layer over the light-absorption layer, wherein the first patterned mask layer includes an opening exposing the second doped region and covers the first doped region; forming a first silicide layer in the opening on the second doped region; and forming a second silicide layer on the first doped region.