Optical Transceiver Reduced Lane Utilization Thermal Management

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Solution Overview

Problem

Traditional mechanical adapters for optical transceivers lead to reduced signal integrity, increased electromagnetic interference, and limited heat dissipation, making them undesirable for high-performance optical interconnects.

Innovation Solution

An optical transceiver design without a QSFP-to-SFP Adapter (QSA) that employs reduced lane utilization, utilizing a single optical connector and fiber for efficient signal transmission, improved heat dissipation, and integrated circuit placement for enhanced thermal management, supporting NDR 200/400 optical communication specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a QSFP-to-SFP adapter is used to enable optical transceiver functionality, then adaptability and versatility are improved, but signal integrity deteriorates and electromagnetic interference increases

Engineering Contradiction:
Improveadapter compatibilityVSAvoidsignal integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent removes the QSFP-to-SFP adapter from the optical transceiver module, extracting the problematic intermediate component that caused signal integrity degradation and electromagnetic interference. The optical source is directly coupled to the optical connector without requiring an adapter, thereby eliminating the harmful effects while maintaining adaptability through direct integration.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If a QSFP-to-SFP adapter is used to facilitate optical connection, then ease of operation is improved, but heat dissipation capability deteriorates

Engineering Contradiction:
Improveconnection convenienceVSAvoidheat dissipation
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The adapter is removed from the system, eliminating the thermal barrier it created between the optical source and the heatsink. This direct coupling allows heat to dissipate more efficiently from the optical source to the heatsink, improving thermal management while maintaining operational simplicity through integrated design.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If traditional mechanical adapters are used for optical transceivers, then device complexity is reduced, but electromagnetic interference increases

Engineering Contradiction:
Improvemechanical structureVSAvoidelectromagnetic interference
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical adapter system with a directly integrated optical connection. The optical source is mounted on the PCB and directly coupled to the optical connector, eliminating the mechanical adapter interfaces that generated electromagnetic interference. This substitution maintains simplicity while reducing harmful electromagnetic effects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved signal integrity, decreased electromagnetic interference, enhanced heat dissipation, and cost-effective optical communications, suitable for intra-datacenter and high-performance computing connections.

Implementation Method 1

at least one optical source attached to a printed circuit board (PCB) and configured to facilitate communication of optical signals

Methodology Applied
Scientific EffectLight emission from optical source: Light

Implementation Method 2

the optical connector is coupled to the at least one optical source via at least one optical fiber that facilitates transmission of the optical signals

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Implementation Method 3

the at least one optical source is attached to the PCB at a location proximate the heatsink portion of the mechanical apparatus

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11817904B2Optical transceiver with reduced lane utilization
Publication Date: 2023.11.14 MELLANOX TECHNOLOGIES LTD(IL)
  • US11817904B2 patent drawing
  • US11817904B2 patent drawing
  • US11817904B2 patent drawing

AI summary

Embodiments are disclosed for reduced lane utilization for an optical transceiver. An example optical transceiver apparatus includes at least one optical source and an optical connector. The at least one optical source is attached to a printed circuit board (PCB) and is configured to facilitate communication of optical signals. The PCB comprises an electrical connector electrically connected to the at least one optical source and is configured to facilitate communication of electrical signals. Furthermore, the PCB is attached to a mechanical structure. The optical connector is attached to the mechanical structure and is coupled to the at least one optical source via at least one optical fiber that facilitates transmission of the optical signals.