Optically-Tuned RF Filters via Photosensitive Layer Activation

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Solution Overview

Problem

Current electronic circuitry for radio frequency filters faces challenges in accommodating wide RF bands and high power signals while maintaining performance, flexibility, and robustness, especially under harsh environments, due to limitations in switched filter banks and varactor-tuned filters.

Innovation Solution

The use of optically-tuned electronic components with multiple layers of photosensitive semiconductive materials, where each layer has distinct bandgap characteristics, allowing for flexible control of capacitance, inductance, and impedance by selective illumination, enabling robust and tunable filter configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If switched filter banks are used to handle wide frequency ranges, then frequency flexibility is improved, but device size and circuitry complexity increase

Engineering Contradiction:
Improvefrequency flexibilityVSAvoidcircuitry complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical/electronic switching mechanisms with optical control. Photosensitive semiconductive layers are illuminated with light of specific wavelengths to selectively activate desired layers, substituting complex electronic switching circuitry with optical activation. This reduces circuitry complexity while maintaining frequency flexibility through wavelength-selective layer activation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs composite structures combining multiple photosensitive semiconductive layers with different bandgap characteristics. Each layer is engineered with specific optical and electrical properties, creating a composite material system where the collective behavior enables wide frequency tuning without requiring complex external circuitry. The composite nature allows simultaneous optimization of multiple frequency responses within a single integrated structure.

Inventive Principle:
Principle #40Composite materials

2Reliability

If varactor-tuned filter banks are used for robustness, then device robustness is improved, but thermal sensitivity increases

Engineering Contradiction:
Improvedevice robustnessVSAvoidthermal sensitivity
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent substitutes electrical tuning mechanisms (varactors) with optical activation. Photosensitive layers are controlled by light wavelength rather than electrical voltage, eliminating the thermal drift issues inherent in varactor-based systems. The optical control mechanism is inherently more stable against thermal variations, providing robust frequency tuning without the thermal sensitivity problems of electrical tuning components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the control parameter from electrical voltage (in varactors) to optical wavelength. By illuminating layers with specific wavelengths corresponding to their bandgap energies, the system achieves frequency tuning that is insensitive to thermal variations. This parameter change fundamentally removes the thermal sensitivity issue while maintaining device robustness through the stability of optical properties.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If fixed center frequency cavity filters are used, then signal quality is improved, but frequency tuning flexibility is reduced

Engineering Contradiction:
Improvesignal qualityVSAvoidfrequency tuning flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent transforms fixed-frequency cavity filters into dynamically tunable structures. By selectively illuminating different combinations of photosensitive layers with appropriate wavelengths, the system can dynamically adjust which frequency ranges are passed or rejected. This dynamic control mechanism maintains the high signal quality of cavity filters while adding flexible frequency tuning capability that adapts to different operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent divides the filter structure into multiple discrete photosensitive layers, each responsive to specific wavelength ranges. This segmentation allows independent control of different frequency bands by selecting which layers to illuminate. The segmented architecture enables flexible frequency tuning while each individual layer maintains the high-quality cavity filter characteristics, resolving the contradiction between fixed frequency response and tuning flexibility.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If multiple photosensitive layers with different bandgaps are stacked, then optical tuning flexibility is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveoptical tuning flexibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements a nested layer structure where multiple photosensitive semiconductive layers with different bandgap characteristics are stacked one upon another. Each layer is tuned to respond to a specific wavelength range, and the nested arrangement allows compact integration of multiple tuning functions within a single vertical structure. This nesting approach achieves high optical tuning flexibility while maintaining manufacturing feasibility through a systematic layered fabrication process.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides flexible and robust filter configurations with reduced thermal sensitivity and noise, capable of handling high power signals and wide frequency ranges without sacrificing signal quality, and allows for precise tuning of electronic components.

Implementation Method 1

a first layer may have a first bandgap where active carrier flow is increased upon flooding with illumination having a wavelength shorter than or substantially equal to a first activation wavelength

Methodology Applied
Scientific EffectPhotoconductivity: Photoconductivity

Data Source

PatentUS9496296B1Optically-tuned electronic components
Publication Date: 2016.11.15 ROCKWELL COLLINS INC
  • US9496296B1 patent drawing
  • US9496296B1 patent drawing
  • US9496296B1 patent drawing

AI summary

The present disclosure is directed to optically-tuned electronic components including one or more layers of photosensitive semiconductive materials. In some embodiments, an optically-tuned electronic component includes a plurality of device layers have different bandgap characteristics. One or more selected layers can be optically activated (i.e. made substantially conductive) by illuminating at least a portion of each selected layer with illumination having a wavelength shorter than or substantially equal to the activation wavelength of each selected layer. Accordingly, various parameters can be tuned or a circuit can be switched between alternative paths by providing one or more selected wavelengths of illumination.