Optical Waveguide Out-Coupling Gratings With Discrete Unit Cells

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Solution Overview

Problem

Current diffractive optical waveguide designs face challenges in fabricating out-coupling areas due to complex partitioning of grating parameters, particularly depth and angle, which increases processing difficulty.

Innovation Solution

A light-guiding device with discrete distribution of out-coupling grating unit cells and a pupil-expansion turning area, allowing for controlled light energy allocation and simplified fabrication by adjusting the area size of each unit cell, and incorporating filter coatings or holographic volume gratings to manage different wavebands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If partitioned parameter design is implemented on a single out-coupling grating to achieve pupil-expansion effect, then the light transmission and directional propagation are improved, but the processing difficulty in fabrication increases significantly

Engineering Contradiction:
Improvelight transmissionVSAvoidprocessing difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The out-coupling grating is divided into multiple independent grating unit cells with different parameters (depth, angle, period) that are discrete distributed within the out-coupling area. Each unit cell corresponds to a specific viewing direction, allowing the complex pupil-expansion effect to be achieved through simple geometric arrangement rather than complex continuous parameter modulation, thereby significantly reducing fabrication difficulty while maintaining light transmission performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from continuous parameter variation in a single grating structure to discrete spatial distribution of multiple unit cells with different parameters. By arranging unit cells with varying depths, angles, and periods at different spatial positions within the out-coupling area, the pupil-expansion effect is achieved through spatial dimensionality rather than continuous parameter changes, simplifying the fabrication process

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If grating parameters such as depth and angle are partitioned to achieve different viewing directions, then the directional propagation of light is improved, but the fabrication complexity increases

Engineering Contradiction:
Improvedirectional propagationVSAvoidfabrication complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The out-coupling grating is segmented into multiple independent grating unit cells, each with specific parameters (depth, angle, period) tailored for particular viewing directions. This segmentation allows each unit cell to be fabricated with simple, well-defined parameters while the collective arrangement achieves the desired directional propagation characteristics, reducing overall fabrication complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the out-coupling area are assigned grating unit cells with locally optimized parameters (depth, angle, period) corresponding to specific viewing directions. This local quality approach allows each region to be fabricated independently with simple parameter sets, avoiding the need for complex continuous parameter variation across the entire grating structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces fabrication complexity, enhances visual experience by controlling light energy distribution, and improves optical performance and imaging quality in head-mounted display devices.

Implementation Method 1

enabling the light to propagate via total internal reflection within the waveguide substrate to the out-coupling area

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

the plurality of out-coupling grating unit cells are capable of coupling out light of one or more different wavebands

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentEP4722769A1Light-guiding device, optical module and head-mounted display device
Publication Date: 2026.04.08 GOERTEK OPTICAL TECHNOLOGY (SHANGHAI) CO LTD
  • EP4722769A1 patent drawingFigure 1~2
  • EP4722769A1 patent drawingFigure 3~4
  • EP4722769A1 patent drawingFigure 5(a)~6

AI summary

Embodiments of the present disclosure provide a light-guiding device, an optical module and a head-mounted display device; wherein, the light-guiding device includes a waveguide substrate and an in-coupling area and an out-coupling area provided on the waveguide substrate; the in-coupling area is configured for coupling light into the waveguide substrate and enabling the light to propagate via total internal reflection within the waveguide substrate to the out-coupling area; the out-coupling area is configured for coupling out the light propagating thereto, and includes a plurality of out-coupling grating unit cells that are capable of coupling out light of one or more different wavebands, wherein the plurality of out-coupling grating unit cells form a discrete distribution within the out-coupling area, and wherein a gap is provided between adjacent ones of the out-coupling grating unit cells. The solution provided by the embodiments of the present disclosure can improve the optical performance of the optical waveguide.