Optochemical Sensor Aging-State Monitoring for Measured-Value Correction

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Solution Overview

Problem

Optical sensors suffer from aging issues due to photobleaching and water penetration, leading to sensor drift and detachment, which affect their stability and accuracy in measuring analyte concentrations, particularly in aggressive environments.

Innovation Solution

An optochemical sensor with a sensor spot containing an analyte-sensitive indicator dye and a state description indicator to monitor the aging state, using dual radiation sources for luminescence excitation and detection, and a sensor circuit for correcting measurement signals based on the aging state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If optical sensors are used for long-term measurement, then measurement duration is extended, but sensor drift and accuracy degradation occur due to aging

Engineering Contradiction:
Improvesensor service lifeVSAvoidmeasurement accuracy
Core Design Contradiction:
Duration of action of stationary objectVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by incorporating a state description indicator into the sensor spot that proactively monitors aging effects (photobleaching, water penetration, membrane detachment) before they cause complete sensor failure. This indicator provides early warning signals that allow for measured value correction or timely sensor replacement, preventing accuracy degradation while extending effective service life.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using the state description indicator to continuously monitor the sensor's aging state and feed this information back to the evaluation unit. The evaluation unit then uses this feedback to correct measured values or trigger replacement alerts, creating a closed-loop system that maintains measurement accuracy throughout the sensor's operational lifetime.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If sensors operate in aggressive corrosive media, then measurement capability is maintained, but aging accelerates and membrane detachment occurs

Engineering Contradiction:
Improvesensor robustness in aggressive mediaVSAvoidsensor stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The state description indicator provides preliminary detection of aging effects caused by aggressive media exposure, such as increased water penetration or membrane degradation. By monitoring these effects before they lead to complete failure or detachment, the system can correct measurements or alert users to replace the sensor proactively.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The evaluation unit receives continuous feedback from the state description indicator about the sensor's condition in aggressive media. This feedback loop enables real-time adjustment of measurement accuracy or triggering of replacement alerts, maintaining reliability even when operating in challenging environments.

Inventive Principle:
Principle #23Feedback

3Duration of action of stationary object

If sensor spot is exposed to high-energy radiation for extended periods, then measurement function is sustained, but photobleaching occurs and membrane cracks form

Engineering Contradiction:
Improvemeasurement durationVSAvoidmembrane integrity
Core Design Contradiction:
Duration of action of stationary objectVSStability of the object's composition

Solution Approach 1:

The state description indicator performs preliminary detection of photobleaching and membrane degradation caused by prolonged high-energy radiation exposure. By monitoring these compositional changes before they lead to complete sensor failure, the system can correct measurements or prompt timely replacement.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The evaluation unit processes feedback from the state description indicator regarding membrane integrity and dye stability. This feedback enables the system to maintain measurement accuracy by applying corrections or triggering replacement alerts when radiation-induced degradation reaches critical levels.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor effectively corrects for age-related changes in membrane properties, ensuring accurate and reliable measurements by detecting and compensating for solvent inclusions, thereby maintaining sensor stability and reliability.

Implementation Method 1

at least one radiation source arranged in the housing to radiate excitation radiation onto the sensor spot and to excite a luminescence of the indicator dye

Methodology Applied
Scientific EffectLuminescence: Luminescence

Implementation Method 2

at least one radiation source arranged in the housing to radiate excitation radiation onto the sensor spot and to excite a luminescence of the indicator dye

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

the present disclosure is explained below with reference to an oxygen sensor, the inventive concept is not intended to be limited to sensors that operate according to the principle of luminescence quenching

Methodology Applied
Scientific EffectLuminescence quenching:

Data Source

PatentUS12405221B2Optochemical sensor and method for measured value correction
Publication Date: 2025.09.02 ENDRESS HAUSER CONDUCTA GMBH CO KG
  • US12405221B2 patent drawing
  • US12405221B2 patent drawing
  • US12405221B2 patent drawing

AI summary

An optochemical sensor for determining a measurement signal, which correlates with a concentration of an analyte of a measuring fluid, comprises: a sensor cap including a sensor spot, wherein the sensor spot contains at least one analyte-sensitive indicator dye and a state description indicator which reflects the aging state of the sensor spot; a radiation source to radiate excitation radiation onto the sensor spot and to excite a luminescence of the indicator dye; a radiation receiver to receive reception radiation emitted by the sensor spot; and a sensor circuit electrically connected to the radiation source and the radiation receiver and configured to control the radiation source and to generate, based on an intensity of luminescence and/or a phase angle of luminescence, a measurement signal representing the concentration of the analyte in the measuring fluid in contact with the sensor spot.