Optocoupler Power Failure Detection via Secondary Current Source

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Solution Overview

Problem

Conventional optocouplers face difficulties in distinguishing between a logical low input signal and a power failure condition due to the physical isolation between the input and output sides, making it impossible to determine if the light source is off due to normal operation or a loss of power.

Innovation Solution

Incorporating a secondary current source in the driving circuit of the light source, which combines with the primary current source to drive the light source and includes a two-threshold comparison circuit on the receiver side to differentiate between normal and fault conditions, using a photodetector current above a first threshold to indicate proper power supply conditions and below a second threshold to indicate faults.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If physical isolation is used between input and output sides, then electrical isolation is achieved, but the ability to detect power failure conditions is lost

Engineering Contradiction:
Improveelectrical isolationVSAvoidpower failure detection
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

A secondary current source is introduced as an intermediary element in the driver circuit. This secondary current source provides a reference light output that is independent of the input signal, allowing the photodetector to detect whether the light source is receiving power. The intermediary enables the system to distinguish between a logical low input signal and a power failure condition while maintaining electrical isolation through the optical path.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a single current source is used to drive the light source, then device complexity is reduced, but the ability to differentiate between logical signals and fault conditions is lost

Engineering Contradiction:
Improvedriver circuit complexityVSAvoidsignal differentiation capability
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The driver circuit is segmented into two independent current sources: a primary current source that responds to input signals and a secondary current source that provides a constant reference current. This segmentation allows the system to compare two distinct light output levels at the photodetector, enabling differentiation between logical high/low states and power failure conditions. The segmentation preserves signal information that would otherwise be lost due to electrical isolation.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the optocoupler to detect power failure conditions and differentiate between logical high and low signals, ensuring reliable operation by determining normal or abnormal power supply conditions and signal processing.

Implementation Method 1

A light source, such as a Light Emitting Diode (LED), is provided in the input side circuitry

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

A photodetector is provided in the output side circuitry

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS10069574B2Optocoupler with indication of light source power supply failure
Publication Date: 2018.09.04 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US10069574B2 patent drawing
  • US10069574B2 patent drawing
  • US10069574B2 patent drawing

AI summary

An optical system, an optocoupler, and an isolation device are provided. The disclosed optical system includes at least one photodetector that receives light energy and converts the light energy into one or more electrical signals. The disclosed optical system further includes a comparator module that receives the one or more electrical signals from the at least one photodetector and compares the one or more electrical signals against two different reference values to determine whether a power supply fault condition has occurred for a light source that emitted the light energy and to determine a logic signal conveyed to the at least one photodetector via the light energy emitted by the light source.