Optoelectronic Package Embedding Electronic Component in Carrier Cavity

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Solution Overview

Problem

In existing optoelectronic package structures, the vertical arrangement of the processing unit, carrier, and photonics engine results in a long electrical path due to the thickness of the carrier, leading to high-speed signal distortion and a large package size, as through vias with high aspect ratios are required for electrical connection.

Innovation Solution

The optoelectronic package structure embeds the electronic component within a carrier's cavity, reducing the thickness between the processing unit and electronic component, eliminating the need for high-aspect-ratio through vias and minimizing package size by using a carrier with distinct regions for power supply and signal paths, including a first power supply path, a second power supply path, and an electrical signal path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a relatively thick carrier is used to support the vertical arrangement of ASIC and optoelectronic device, then the mechanical strength and structural stability are improved, but the electrical path length increases causing signal distortion

Engineering Contradiction:
Improvemechanical strengthVSAvoidsignal transmission quality
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent transitions from a conventional vertical stacking arrangement to a lateral or planar arrangement where the ASIC and optoelectronic device are positioned side-by-side or at reduced vertical separation on the carrier. This dimensional reconfiguration significantly shortens the electrical connection paths while preserving the carrier's mechanical support function, thereby resolving the contradiction between structural strength and signal transmission quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If through vias with high aspect ratios are used to electrically connect the ASIC and optoelectronic device through the thick carrier, then the electrical connection is achieved, but the manufacturing complexity and reliability deteriorate

Engineering Contradiction:
Improveelectrical connectionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts or eliminates the need for high-aspect-ratio through vias by reconfiguring the electrical connection architecture. Instead of routing signals vertically through the entire thickness of the carrier, the design uses alternative connection paths such as lateral traces, reduced-height vias, or repositioned components that connect to intermediate connection layers. This extraction of the problematic through-via structure simplifies manufacturing while maintaining electrical connectivity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If the optoelectronic device and ASIC are arranged in vertical direction with thick carrier, then the package structure is stable, but the package size increases

Engineering Contradiction:
Improvepackage structure stabilityVSAvoidpackage size
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The patent employs dimensional reconfiguration by arranging components in a lateral or partially planar configuration rather than strict vertical stacking. This allows the package to utilize horizontal space more efficiently, reducing the overall vertical height and thickness of the package while maintaining structural stability through optimized carrier design and component placement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240250080A1Optoelectronic package structure and method of manufacturing the same
Publication Date: 2024.07.25 ADVANCED SEMICON ENG INC
  • US20240250080A1 patent drawing
  • US20240250080A1 patent drawing
  • US20240250080A1 patent drawing

AI summary

An optoelectronic package structure is provided. The optoelectronic package includes a carrier, an electronic component, a photonic component and a first power supply path in the carrier. The carrier includes a first region and the electronic component is disposed over the first region of the carrier. A first power supply path is electrically connects the electronic component.