Optoelectronic Semiconductor Component with Side-Emitting Conversion Layer

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Solution Overview

Problem

Current optoelectronic semiconductor components face challenges in achieving a compact, volume-emitting, and white-converting design that efficiently directs electromagnetic radiation while integrating protective electronic components without altering the optoelectronic properties during transfer.

Innovation Solution

The design incorporates an optoelectronic semiconductor chip with a growth substrate, a semiconductor layer sequence, contact points, an insulation layer, and a connection carrier that includes electronic components like ESD protective diodes, along with a conversion layer for wavelength conversion, allowing for efficient radiation emission and integration of electronic functions in a compact form factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the optoelectronic semiconductor chip is designed with a growth substrate and layer sequence for emitting electromagnetic radiation, then the optoelectronic properties are improved, but the device complexity increases due to the need for integrating connection carriers and electronic components

Engineering Contradiction:
Improveoptoelectronic propertiesVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The connection carrier is integrated directly with the optoelectronic semiconductor chip, merging the functions of electrical connection, mechanical support, and electronic component housing into a single unified structure. This reduces the number of separate components while maintaining all necessary functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connection carrier serves multiple functions simultaneously: it provides electrical connections through contact points, offers mechanical support for the chip, houses electronic components like ESD protective diodes, and facilitates mounting to printed circuit boards. This multi-functionality reduces overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the connection carrier includes through connections for electrical contacting and mounting, then the ease of operation is improved, but the loss of energy increases due to potential light losses

Engineering Contradiction:
ImprovemountingVSAvoidlight losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The conversion layer is selectively applied only to specific regions of the growth substrate, particularly to areas where light extraction is most beneficial. This localized approach ensures that light conversion occurs where it is most effective while minimizing unnecessary material presence that could cause light losses.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The through connections are designed to extend completely through the connection carrier, providing both electrical contact and mechanical support in three dimensions. This vertical dimension allows for efficient mounting to printed circuit boards while maintaining optimal optical paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the conversion layer is applied to the growth substrate for wavelength conversion, then the adaptability is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvewavelength conversionVSAvoidlayer application
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The conversion layer is designed to convert electromagnetic radiation from one wavelength to another, enabling the same optoelectronic chip to serve multiple wavelength applications. This parameter change approach allows versatility without requiring multiple different chip designs.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If the optoelectronic semiconductor chip directs at least 30% of electromagnetic radiation through side surfaces, then the productivity is improved, but the device complexity increases due to the compact volume-emitting design

Engineering Contradiction:
Improveradiation emission efficiencyVSAvoidcompact design
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The design directs electromagnetic radiation not only in the conventional upward direction but also through the side surfaces of the growth substrate. This utilization of additional spatial dimensions (side surfaces) increases the total radiation output without requiring a larger device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The radiation emission is segmented into multiple pathways: radiation through the top surface and radiation through the side surfaces. This segmentation allows the compact device to achieve high total productivity by utilizing multiple emission channels simultaneously.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a compact, high-efficiency optoelectronic semiconductor component that maintains optimal optoelectronic properties, directs at least 30% of electromagnetic radiation through side surfaces, and facilitates easy mounting on printed circuit boards, reducing light losses and enhancing the component's stability and functionality.

Implementation Method 1

a conversion layer for wavelength conversion, allowing for efficient radiation emission

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Data Source

PatentUS9780265B2Optoelectronic semiconductor component
Publication Date: 2017.10.03 OSRAM OLED
  • US9780265B2 patent drawing
  • US9780265B2 patent drawing
  • US9780265B2 patent drawing

AI summary

The invention relates to an optoelectronic semiconductor component (1) comprising:—an optoelectronic semiconductor chip (2), comprising—a growth substrate (21) having a growth surface (21a),—a layer sequence (22) with a semiconductor layer sequence (221, 222, 223) with an active zone (222) grown on the growth surface (21a),—contact points (29) for electrically contacting the semiconductor layer sequence (221, 222, 223) and—and insulation layer (26), which is formed in an electrically insulting manner—a connection carrier (4), which is mounted to the cover surface (2a) of the optoelectronic semiconductor chip facing away from the growth surface (21a), wherein—the semiconductor layer sequence (221, 222, 223) is connected to the connection carrier (4) in an electrically conducting manner and—a conversion layer (5) is applied to a bottom surface (21c) of the growth substrate (21) facing away from the growth surface (21a) and to all side surfaces (21b) of the growth substrate (21).