Organic EL Partition Structure for Cathode Flattening
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Solution Overview
Problem
Top emission type organic EL devices face challenges in achieving high aperture rates and uniform image quality due to difficulties in flattening contact holes and cathodes, particularly with the inkjet method, which affects the resolution and long-term reliability of the display device.
Innovation Solution
The implementation of a display device structure where line-shaped first and dot-shaped second partitions are used to separate pixel electrodes and organic light-emitting layers, allowing for self-aligning inkjet printing and reducing the minimum resolution space, thereby improving the aperture rate and uniformity of the organic EL device.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the cathode is formed using photolithography with a contact hole, then the TFT and organic EL device can be connected, but a dent is produced on the cathode surface directly above the contact hole, reducing film thickness uniformity and light emission uniformity
Solution Approach 1:
The patent applies preliminary action by forming a partition structure before depositing the cathode material. The partition is created on the interlayer insulator to define the contact hole region, and then the cathode is deposited only in the regions outside the partition, preventing material from entering the contact hole and forming a dent. This preliminary structuring resolves the contradiction by establishing the geometric constraints before the cathode formation process.
Solution Approach 2:
The patent segments the cathode formation process by using a partition to divide the deposition area. The partition separates the contact hole region from the cathode deposition region, allowing the cathode to be formed in discrete areas around the contact hole rather than as a continuous layer. This segmentation prevents the dent formation while maintaining electrical connection through the contact hole.
2Area of stationary object
If the aperture rate is increased in top emission type, then more light can be emitted, but the contact hole and cathode flattening becomes more difficult, affecting image quality
Solution Approach 1:
The partition is formed preliminarily on the interlayer insulator before cathode deposition, creating a structured framework that defines both the contact hole location and the cathode deposition boundaries. This preliminary action enables larger aperture rates while maintaining manufacturing precision, as the partition automatically provides the necessary geometric constraints for uniform cathode formation around larger contact holes.
Solution Approach 2:
The partition acts as an intermediary structure between the contact hole and the cathode. It mediates the interaction by providing a physical barrier that prevents cathode material from entering the contact hole while also defining the deposition area. This intermediary structure enables the system to accommodate larger aperture rates without compromising the flattening precision.
3Loss of substance
If inkjet method is used to form high molecular organic light-emitting layer, then material usage efficiency improves and particle generation is reduced, but it is difficult to print different materials on predetermined cathodes separately, requiring complex partition structures
Solution Approach 1:
The partition structure is formed preliminarily on the interlayer insulator before any cathode or organic light-emitting layer deposition. This preliminary partitioning creates clearly defined deposition regions that guide the inkjet printing process, allowing different high molecular organic materials to be deposited in separate regions (R, G, B regions) without cross-contamination. The pre-formed partition simplifies the subsequent material deposition process.
Solution Approach 2:
The partition segments the deposition area into distinct regions for different organic light-emitting materials. By creating physical boundaries before material deposition, the system enables precise spatial control of different materials using the inkjet method, resolving the contradiction between material efficiency and structural complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach enables the realization of a display device with improved aperture rates and uniform light emission, enhancing the fabrication precision and long-term reliability of the organic EL device while maintaining low costs.
Implementation Method 1
a high molecular type organic EL device such that a high molecular type organic light-emitting layer is formed by an inkjet method
Implementation Method 2
When a cathode material is deposited, using sputtering and vacuum deposition, on the interlayer insulator on which the contact hole is provided
Implementation Method 3
When a cathode material is deposited, using sputtering and vacuum deposition, on the interlayer insulator on which the contact hole is provided
Implementation Method 4
An organic EL (Electro Luminescence) device, which has a structure such that a cathode, an organic light emitting layer, and an anode are laminated, is a device such that a positive hole injected from the anode and an electron injected from the cathode are re-coupled at an organic light emitting layer, so that excitation energy is released as light emission
Data Source
Figure 1~2
Figure 3A~3B
Figure 3C~3D
AI summary
A display apparatus is disclosed. The display apparatus includes a transistor formed on a substrate; an interlayer insulator formed on the transistor; a pixel electrode formed on the interlayer insulator; a first partition located above a contact hole which penetrates the interlayer insulator; and a second partition which intersects with the first partition, or which is located on a straight line intersecting with the first partition, and which brings a width value of the pixel electrode to a predetermined value.