Organic Optoelectronics Buffer Layers for Charge Transport

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Solution Overview

Problem

Traditional semiconductor-based photovoltaic devices face challenges in efficiency and cost due to defects in large crystal production and stability issues in amorphous silicon cells, while organic photovoltaic cells require optimization of exciton dissociation and charge transport across heterojunctions with limited flexibility in electrode and buffer layer choices.

Innovation Solution

The development of organic optoelectronic devices with anode and cathode buffer layers made from transition metal oxides or conductive polymers, and an intermediate layer that facilitates hole or electron transport, allowing for arbitrary work function choices and improved energy level alignment, enabling flexible device configurations and enhanced charge transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional inorganic semiconductors are used for photovoltaic devices, then manufacturing precision and stability are improved, but device complexity and production cost increase due to crystal defects and stability issues

Engineering Contradiction:
Improvedevice stabilityVSAvoidcrystal production complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs organic semiconductors that can be deposited as thin films using solution processing techniques, replacing expensive and complex crystal growth processes. These organic materials can be fabricated at lower costs with simpler equipment, achieving comparable device stability through optimized molecular design and device architecture.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention uses composite organic semiconductor structures with carefully designed energy level alignments, combining electron-donor and electron-acceptor materials to create efficient heterojunctions. This composite approach enables both stability and simplified manufacturing by avoiding single-crystal requirements while maintaining reliable charge transport.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If organic photovoltaic cells are used, then manufacturing cost and ease of production are improved, but power conversion efficiency deteriorates due to limited exciton dissociation and charge transport

Engineering Contradiction:
Improveproduction simplicityVSAvoidpower conversion efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent implements specialized buffer layers with tailored energy levels at specific device locations (anode and cathode interfaces). These local modifications optimize charge extraction and transport at critical interfaces without requiring changes to the entire device structure, thereby improving power conversion efficiency while maintaining ease of manufacture.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention systematically adjusts energy level parameters of buffer layer materials to optimize the alignment between electrodes, buffer layers, and active organic semiconductor layers. By changing these energy level parameters, the device achieves improved charge transport and exciton dissociation efficiency while retaining the manufacturing advantages of organic photovoltaics.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If fixed electrode and buffer layer combinations are used, then manufacturing precision is improved, but adaptability deteriorates due to limited flexibility in electrode choices

Engineering Contradiction:
Improveenergy level alignment precisionVSAvoidelectrode selection flexibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent develops buffer layer materials and structures that can universally interface with multiple different electrode types and organic semiconductor combinations. The buffer layers serve multiple functions: energy level matching, charge transport facilitation, and interface passivation, allowing the same buffer layer architecture to work across various device configurations and applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention enables dynamic selection of electrode and buffer layer combinations based on specific application requirements. By providing a range of buffer layer materials with different energy levels and transport properties, the system can be adapted to optimize performance for different light spectra, device architectures, and target applications while maintaining precise energy level alignment through systematic material selection.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the efficiency and flexibility of organic photovoltaic devices by optimizing charge transport and energy level alignment, leading to improved power conversion efficiency and reduced production costs, with the ability to use arbitrary electrode and buffer layer combinations suitable for specific applications.

Implementation Method 1

an intermediate layer adjacent to at least one of the anode and cathode buffer layers, wherein when the intermediate layer is adjacent to the anode buffer layer, the intermediate layer is chosen to facilitate the transport of holes to the anode buffer layer, and when the intermediate layer is adjacent to the cathode buffer layer, the intermediate layer is chosen to facilitate the transport of electrons to the cathode buffer layer

Methodology Applied
Scientific EffectCharge transport: Conduction (electrical)

Implementation Method 2

allowing for arbitrary work function choices and improved energy level alignment, enabling flexible device configurations and enhanced charge transport

Methodology Applied
Scientific EffectEnergy level alignment: Photovoltaic Effect

Data Source

PatentUS10297775B2Organic optoelectronics with electrode buffer layers
Publication Date: 2019.05.21 THE RGT UNIV OF MICHIGAN
  • US10297775B2 patent drawing
  • US10297775B2 patent drawing
  • US10297775B2 patent drawing

AI summary

There is disclosed an organic optoelectronic device comprising two electrodes in superposed relation comprising an anode and a cathode, at least one donor material and at least one acceptor material located between the two electrodes forming a donor-acceptor heterojunction, an anode buffer layer adjacent to the anode and a cathode buffer layer adjacent to the cathode, and an intermediate layer adjacent to at least one of the anode and cathode buffer layers, wherein when the intermediate layer is adjacent to the anode buffer layer, the intermediate layer is chosen to facilitate the transport of holes to the anode buffer layer, and when the intermediate layer is adjacent to the cathode buffer layer, the intermediate layer is chosen to facilitate the transport of electrons to the cathode buffer layer. Also disclosed are methods of making the same.