Organic Photovoltaic Power for Flexible Sweat Sensors

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Solution Overview

Problem

Existing wearable health monitoring systems face challenges with high power demands, limited battery life, bulkiness, fragility, and inefficiency in continuous monitoring due to high-power requirements and inadequate power sources, particularly for sweat sensors which need large samples and complex fabrication.

Innovation Solution

A self-powered wearable biosensor system using high-efficiency photovoltaic panels, supporting circuitry, and a microfluidic sweat sensor patch that harnesses indoor and artificial light for energy, combined with optional energy harvesting technologies like FTENG and thermionic generators for continuous operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If typical photovoltaic technologies (silicon-based) are used to power wearable devices, then light energy conversion is achieved, but the device becomes fragile, bulky, and rigid

Engineering Contradiction:
Improvelight energy conversionVSAvoiddevice fragility
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The patent changes the material parameter from traditional silicon-based PV to organic PV materials, which fundamentally alters the mechanical properties while maintaining photovoltaic functionality. This material substitution enables the device to be flexible and less fragile while still converting light energy effectively

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite material structures combining organic PV materials with flexible substrates and encapsulation layers. This composite approach maintains the light-to-electricity conversion capability while adding flexibility and durability, resolving the contradiction between energy conversion efficiency and mechanical strength

Inventive Principle:
Principle #40Composite materials

2Power

If typical photovoltaic technologies are used for wearable devices, then power generation is achieved, but the device becomes bulky and rigid

Engineering Contradiction:
Improvepower generationVSAvoiddevice bulkiness
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The patent changes the structural parameters by using thin-film organic PV materials deposited on flexible substrates. This reduces the overall thickness and volume of the power-generating component while maintaining adequate power output for wearable applications

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs thin-film organic PV structures that can be conformally deposited on flexible substrates. This thin-film approach dramatically reduces the volume and bulkiness of the device while maintaining power generation capability, and enables flexible wearable form factors

Inventive Principle:
Principle #30Flexible shells and thin films

3Measurement precision

If existing sweat sensors are designed to provide accurate biomarker analysis, then measurement precision is improved, but the device requires large sample size and high power consumption

Engineering Contradiction:
Improvebiomarker analysis accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent extracts and focuses on measuring only the most critical biomarkers (such as lactate, glucose, or specific electrolytes) rather than analyzing all possible sweat components. This selective measurement approach reduces the complexity and power consumption of the sensor system while maintaining clinical relevance and measurement precision for key health indicators

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention employs disposable or replaceable sensor patches that are pre-configured with optimized sensing elements. These single-use sensors eliminate the need for complex calibration and maintenance, reducing the power requirements of the main device while ensuring consistent measurement precision across multiple users and time points

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Duration of action of moving object

If batteries are used to power wearable health monitoring systems, then continuous operation is achieved, but the device gains weight and bulk

Engineering Contradiction:
Improvecontinuous operation timeVSAvoiddevice weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The patent implements self-powered operation where the wearable device generates its own electricity through organic photovoltaic materials that convert ambient light into electrical energy. This self-service power generation eliminates or reduces the need for heavy rechargeable batteries, achieving continuous operation without significant weight increase

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention replaces the mechanical/chemical battery system with a photovoltaic energy conversion system. Instead of storing energy chemically in heavy batteries, the device converts light energy directly into electrical energy, substituting one energy storage mechanism with a regenerative energy harvesting approach that reduces weight and bulk

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous monitoring of health indicators over several weeks with stable power supply, reduced sample size requirements, and lightweight, flexible design suitable for long-term wear, overcoming limitations of traditional battery-powered systems.

Implementation Method 1

PV panels include small PV cells fabricated using semiconducting material, such as silicone. When exposed to light, PV cells generate an electric field, converting light energy into electric energy.

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

powering from human motion

Methodology Applied
Scientific EffectTriboelectric effect: Triboelectric Effect

Implementation Method 3

powering from thermionic generators

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Data Source

PatentUS20230181096A1Systems and methods for powering autonomous sweat sensor
Publication Date: 2023.06.15 CALIFORNIA INST OF TECH
  • US20230181096A1 patent drawing
  • US20230181096A1 patent drawing
  • US20230181096A1 patent drawing

AI summary

Systems and methods for a self-powered wireless wearable sensor system include a photovoltaic (PV) panel array, used as a power source for a wearable sensor. The PV panel array may be attached to an area of the human body exposed to a light source. Exposure to a light source may generate an electric field and power a wearable device sufficiently to support data transmission and continuous monitoring. An integrated self-powered wireless wearable sensor system may include a microfluidic sweat sensor patch that may be connected to lower-power wireless sensor circuitry for regulating power efficiently and may be powered by the PV panel array.