Orientation Detection Smart Configuration for Assembly Tools
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Solution Overview
Problem
Manual selection of fastening configurations for assembly tools is time-consuming and prone to errors due to varying torque and angle requirements on different sides of a product, necessitating a system for automatic customization based on tool orientation.
Innovation Solution
An orientation detection smart configuration assembly tool with a sensor array, user interface, and electronic control unit that detects tool orientation, processes sensor data, and automatically adjusts the configuration according to predetermined parameters, allowing for user-customizable fastening settings.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual selection of fastening configuration is used, then the operator can select proper settings for each face/side, but the process is time-consuming and decreases productivity
Solution Approach 1:
The assembly tool automatically detects its own orientation through sensor arrays (accelerometers, gyroscopes, magnetometers) and self-configures the fastening parameters without requiring manual operator input. The system serves itself by autonomously selecting the appropriate configuration based on detected orientation, eliminating the manual selection step while maintaining proper fastening settings.
Solution Approach 2:
The patent replaces the manual mechanical operation of selecting configurations with an automated sensing and processing system. Sensor arrays detect tool orientation, electronic processors analyze the sensor data to determine face/side orientation, and control systems automatically adjust fastening parameters, substituting human manual selection with an electronic automation system.
2Reliability
If manual adjustment of torque settings and fastening angle is required, then proper fastening can be achieved, but repetitive manual selection is prone to human error
Solution Approach 1:
The system continuously monitors tool orientation through sensor arrays and uses this feedback to automatically adjust fastening configurations. The sensor data provides real-time information about tool orientation, which the electronic processor uses to select the appropriate pre-programmed configuration, ensuring accurate torque and angle settings without manual intervention.
Solution Approach 2:
The assembly tool autonomously determines the correct fastening configuration by detecting its own orientation and automatically selecting the appropriate settings from pre-programmed configurations. This self-service capability eliminates human error in configuration selection while maintaining reliable and accurate fastening parameters.
3Productivity
If automatic tool configuration selection based on sensor orientation is implemented, then productivity increases and errors are reduced, but device complexity increases
Solution Approach 1:
The assembly tool integrates multiple functions into a single system: the sensor arrays serve both orientation detection and configuration selection purposes, the electronic processor handles both data processing and control logic, and the automated system performs both measurement and actuation. This multi-functionality reduces the need for separate devices while managing complexity through integration.
Solution Approach 2:
The system achieves productivity improvement by making the tool self-configuring through automated orientation detection and configuration selection. The sensor arrays and electronic control work together autonomously to eliminate manual configuration steps, and the complexity is managed by integrating these functions directly into the tool's existing control architecture rather than adding separate standalone systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables efficient and error-free fastening across multiple sides of a product by automating the selection of torque and angle settings, increasing productivity and reducing human error.
Implementation Method 1
sensing tool orientation by a sensor array
Implementation Method 2
sensor array for detecting tool orientation
Data Source
AI summary
An impact wrench comprises dynamically tuned drive components, such as an anvil/socket combination. The drive components are dynamically tuned in view of inertia displacement, as well as stiffness between coupled components, and with regard to impact timing associated with clearance gaps between the component parts.