Split-Gate Trench Semiconductor Structure for Lower Switching Loss

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Solution Overview

Problem

Current semiconductor devices with trench gate structures face issues such as shoot-through and increased switching loss due to resistance in field plate and gate electrodes, leading to false turn-on and avalanche current flow, which are not effectively addressed by existing technologies.

Innovation Solution

The semiconductor device incorporates a split-gate structure with field plate and gate electrodes embedded in gate trenches, where the field plate electrodes have two ends connected to the source interconnection, reducing the gate-trench length and intersecting gate fingers in orthogonal directions to minimize resistance and prevent shoot-through.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If field plate and gate electrodes are embedded in gate trenches with conventional configuration, then the device structure is formed, but resistance in these electrodes causes shoot-through and increased switching loss

Engineering Contradiction:
Improvebreakdown voltageVSAvoidswitching loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The gate electrode is divided into multiple segments with different widths along its length. The gate electrode width is reduced in specific regions to lower resistance and prevent shoot-through, while maintaining adequate width in other regions to ensure proper electrical field control and device functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the gate electrode have different widths to optimize local electrical characteristics. The gate electrode width is locally reduced where resistance needs to be minimized, while maintaining standard width where field control is critical, achieving optimal balance between resistance reduction and device performance.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If gate electrode width is reduced to minimize resistance, then switching loss decreases, but electrical field control and device functionality may be compromised

Engineering Contradiction:
Improveswitching lossVSAvoidelectrical field control
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The gate electrode is segmented into regions of different widths. Narrower segments reduce resistance and switching loss, while wider segments maintain adequate electrical field control. This segmentation allows simultaneous optimization of both resistance and field control characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gate electrode width is locally optimized for different functions: reduced width in regions where resistance minimization is critical, and maintained width in regions where electrical field control is paramount, achieving local optimization of both competing requirements.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240014275A1Semiconductor device
Publication Date: 2024.01.11 ROHM CO LTD
  • US20240014275A1 patent drawing
  • US20240014275A1 patent drawing
  • US20240014275A1 patent drawing

AI summary

This semiconductor device includes a plurality of sets of gate trenches, a plurality of gate electrodes, a plurality of field plate electrodes, a gate wiring, and a source wiring. The plurality of field plate electrodes each include two terminals connected to the source wiring. An outer peripheral gate wiring part of the gate wiring includes a gate finger that extends along a first direction in a plan view, and an inner gate wiring part includes a gate finger that extends along a second direction in a plan view. A first set of gate trenches extend along the first direction in a plan view and cross the gate finger, and a second set of gate trenches extend in the second direction in a plan view and cross the gate finger.