OSA Modified Starch Emulsifier for Stable Colloidal Systems

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Solution Overview

Problem

Conventional modified starches exhibit high variability in emulsifying ability, limited thermal stability, and poor colloidal stabilization, leading to unstable emulsions and dispersions with larger particle sizes that degrade over time.

Innovation Solution

An octenyl succinic acid modified starch (OSA modified starch) is developed by enzymatically degrading starch to produce short chain saccharides with a low content of non-covalently bound octenyl succinic acid (<0.50% by weight) and a high content of alpha-1,6-glycosidic linkages (>12%), enhancing its encapsulating and emulsifying properties and thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional modified starches are used as encapsulating and emulsifying agents, then they are readily available and easy to use, but they exhibit high variability in emulsifying ability and limited thermal stability

Engineering Contradiction:
Improveemulsifying abilityVSAvoidthermal stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies parameter changes by precisely controlling the degree of substitution (DS) of octenyl succinic acid groups on the starch backbone within a specific range (0.05-0.20 mmol/g), and by controlling the molecular weight distribution through enzymatic degradation. These parameter optimizations resolve the contradiction by achieving consistent emulsifying performance while improving thermal stability through controlled structural modification.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure by combining starch backbone with octenyl succinic acid moieties, forming a hybrid molecule that integrates the hydrophilic properties of starch with the hydrophobic characteristics of octenyl groups. This composite structure enables simultaneous improvement in emulsifying ability and thermal stability, resolving the technical contradiction.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional modified starches are used, then they can be easily prepared, but they provide poor colloidal stabilization and protection of emulsified particles

Engineering Contradiction:
Improvepreparation simplicityVSAvoidcolloidal stabilization
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent optimizes the degree of substitution parameter to a specific range (0.05-0.20 mmol/g) that balances ease of preparation with colloidal stabilization performance. This controlled parameter adjustment ensures that the modified starch maintains sufficient hydrophilic character for solubility while acquiring adequate hydrophobic character for colloidal protection, resolving the contradiction between manufacturing simplicity and stabilization effectiveness.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional modified starches are used to form emulsions, then they can be prepared with moderate effort, but the emulsions have large particle sizes that are unstable over time

Engineering Contradiction:
Improveemulsion preparation complexityVSAvoidemulsion stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent controls the molecular weight of the starch backbone and the degree of substitution within optimized ranges, creating modified starch molecules with specific steric and electrostatic properties. These parameter optimizations enable the formation of stable emulsions with smaller particle sizes that resist aggregation over time, while maintaining relatively simple preparation procedures.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If conventional modified starches are used, then they show initial emulsifying activity, but the ability to disperse and emulsify strongly decreases over longer storage periods

Engineering Contradiction:
Improveemulsifying activityVSAvoidstorage stability
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent designs the modified starch structure to maintain continuous emulsifying activity throughout storage periods. The controlled degree of substitution and molecular weight create a stable colloidal structure that prevents phase separation and maintains emulsion integrity over time, ensuring continuous useful action rather than declining performance.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent uses starch, a renewable and inexpensive biopolymer, as the base material for the modified emulsifier. By optimizing its structure through controlled modification, the invention extends the functional lifetime of this cheap material, transforming it from a short-lived emulsifier into a long-lasting stable system that maintains activity throughout storage.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The OSA modified starch achieves stable emulsions and dispersions with small particle sizes that remain stable over extended periods, including after drying and reconstitution, with improved colloidal stabilization and protection of encapsulated particles.

Implementation Method 1

the OSA modified starch has been degraded by at least one enzyme capable of cleaving the 1,4-linkages of the starch molecule from the non-reducing ends to produce short chain saccharides

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS11066485B2Modified starch
Publication Date: 2021.07.20 CORN PRODUCTS DEVELOPMENT INC
  • US11066485B2 patent drawing
  • US11066485B2 patent drawing
  • US11066485B2 patent drawing

AI summary

Described herein is an octenyl succinic acid modified starch (OSA modified starch) degraded by at least one enzyme capable of cleaving 1,4-linkages of a starch molecule from the non-reducing ends to produce short chain saccharides, wherein the content of non-covalently bound, free octenyl succinic acid in the OSA modified starch is less than about 0.50% by weight, based on total weight of the modified starch, and wherein content of alpha-1,6-glycosidic linkages is higher than 12%, a method of preparing same, and an encapsulation agent comprising same as well as a method of encapsulating an active agent with said encapsulation agent.