Oscillator Thermal Uniformity via Intermediary Heat Diffusion

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Solution Overview

Problem

Existing oscillator devices experience non-uniform temperature distribution due to direct heat conduction from heat generators, leading to uneven heating of vibrator elements, which affects resonance frequency stability.

Innovation Solution

The implementation of a layered structure with higher thermal conductivity between the vibrator and heat generators, and between the heat generators themselves, to reduce temperature differences and ensure even heating, thereby stabilizing the resonance frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If heat from the heat generator directly conducts through the vibrator element, then heating efficiency is improved, but temperature distribution uniformity deteriorates

Engineering Contradiction:
Improveheating efficiencyVSAvoidtemperature distribution uniformity
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

A heat diffusion plate is introduced as an intermediary component between the heat generator and the vibrator element. This plate has a larger area than the heat generator and diffusely distributes the heat across multiple points on the vibrator element, preventing localized overheating while maintaining efficient heat transfer. The plate acts as a thermal mediator that decouples the direct thermal path, thereby achieving both heating efficiency and temperature uniformity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If a base plate heat conducting plate is provided, then overall heat conduction is improved, but direct heat conduction through the vibrator element remains dominant, causing temperature non-uniformity

Engineering Contradiction:
Improveoverall heat conductionVSAvoidtemperature distribution uniformity
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The heating system employs multiple heat generators positioned at different locations (first and second heat generators) rather than a single centralized source. Each heat generator targets specific regions of the vibrator element, creating localized heating zones that collectively achieve uniform temperature distribution across the entire vibrator. This distributed heating approach addresses the local thermal requirements of different vibrator regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The heat diffusion plate serves as a thermal mediator between the heat generators and the vibrator element. It receives heat from multiple sources and redistributes it uniformly across the vibrator's surface, preventing direct concentrated heat paths while maintaining efficient thermal coupling. This intermediary structure enables the system to achieve both good overall heat conduction and uniform temperature distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces temperature non-uniformity and maintains a stable resonance frequency by ensuring consistent heating across the vibrator, enhancing the reliability of the oscillator device.

Implementation Method 1

an end portion of a vibrator element is mounted on a heat generator

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the base plate as a heat conducting plate is provided... heat from the heat generator directly conducts through the one end of the vibrator element

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

the heat radiated from the base mount

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS10536112B2Oscillator and electronic apparatus
Publication Date: 2020.01.14 SEIKO EPSON CORP
  • US10536112B2 patent drawing
  • US10536112B2 patent drawing
  • US10536112B2 patent drawing

AI summary

An oscillator includes a container, a first heater disposed in a first area of the container, a second heater disposed in a second area of the container that is different from the first area, a vibrator disposed between the first area and the second area when viewed in the direction perpendicular to a surface on which the first heater is disposed, and a layer that is disposed between the vibrator and the container with at least part of the layer overlapping with the first heater, the second heater, and the vibrator when viewed in the direction perpendicular to the surface on which the first heater is disposed, and the thermal conductivity of the layer is higher than the thermal conductivity of the first and second areas.