Outboard Motor Planetary Gear Layout for Steering Torque Balance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing outboard motors experience energy loss due to the constant need for electric power to maintain the steering angle, as the torque from the drive shaft rotates the lower case, leading to increased energy consumption.

Innovation Solution

The implementation of a planetary gear mechanism that cancels out part of the torque applied to the lower case, reducing the driving force required to maintain the steering angle, achieved by connecting the sun gear and internal gear to the upper and lower drive shafts and lower case respectively, and adjusting the speed ratio to balance torques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the propeller shaft is perpendicularly coupled with the drive shaft via the bevel gear and the propeller shaft is supported by the lower case, then the torque of the drive shaft is applied to the lower case via the propeller shaft in a direction to rotate the lower case, but it is necessary to supply electric power to the electric hydraulic cylinder at all times to maintain the steering angle, leading to energy loss

Engineering Contradiction:
Improveenergy lossVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies preliminary anti-action by introducing a counter-torque mechanism that generates a torque opposite to the rotation direction of the lower drive shaft. This counter-torque actively counteracts the torque applied to the lower case from the propeller shaft, preventing the lower case from rotating and eliminating the need for continuous electric power to maintain the steering angle.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent uses an intermediary mechanism (the counter-torque generation system) to transfer and balance torques. The intermediary mechanism includes components such as the sun gear, planetary gears, and internal gear that work together to generate the counter-torque, acting as a mediator between the drive shaft and the lower case to achieve torque balance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the planetary gear mechanism is disposed within the upper case, then the lower case can be made compact in size, but the structural complexity increases

Engineering Contradiction:
Improvelower case volumeVSAvoidstructural complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent applies the nested doll principle by placing the planetary gear mechanism inside the upper case, which itself is contained within the overall outboard motor structure. The planetary gear mechanism includes nested components where planetary gears are arranged around the sun gear, and the internal gear encompasses the planetary gears, creating a compact nested arrangement that reduces the volume of the lower case.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes dimensional arrangement by configuring the planetary gear mechanism in a three-dimensional space within the upper case. The sun gear, planetary gears, and internal gear are arranged in different spatial dimensions, allowing efficient use of space and achieving compactness while managing structural complexity through spatial optimization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes the energy loss by reducing the driving force needed to maintain the steering angle, allowing for a more efficient operation of the outboard motor while also enabling a compact design.

Implementation Method 1

a planetary gear mechanism (20) disposed along the first axis inside the upper case or the lower case and connected to a lower end of the upper drive shaft

Methodology Applied
Scientific EffectGear mechanism: Gear

Implementation Method 2

a first bevel gear (24) at a lower end of the lower drive shaft (18)... a second bevel gear engaging with the first bevel gear

Methodology Applied
Scientific EffectBevel gear engagement: Gear

Implementation Method 3

the planetary carrier is connected to an upper end of the lower drive shaft, one of the sun gear and the internal gear is connected to the lower end of the upper drive shaft, and another of the sun gear and the internal gear is connected to the lower case so as to provide the lower case with a torque in a direction opposite to a rotation direction of the lower drive shaft

Methodology Applied
Scientific EffectPlanetary gear torque transmission: Epicyclic Gearing

Data Source

PatentUS12103653B2Outboard motor
Publication Date: 2024.10.01 HONDA MOTOR CO LTD
  • US12103653B2 patent drawing
  • US12103653B2 patent drawing
  • US12103653B2 patent drawing

AI summary

An outboard motor includes: an upper case supported on a hull; a lower case pivotably supported on the upper case; a first drive source disposed within the upper case; a planetary gear mechanism connected to the first drive source via an upper drive shaft; a propeller shaft connected to the planetary gear mechanism via a lower drive shaft; and a second drive source that provides the lower case with a torque. The planetary gear mechanism includes a sun gear, a planetary carrier supporting planetary gears and connected to an upper end of the lower drive shaft, and an internal gear. One of the sun gear and the internal gear is connected to the lower end of the upper drive shaft, and the other is connected to the lower case to provide the lower case with a torque in a direction opposite to a rotation direction of the lower drive shaft.