Overhead Storage Rack Structure for Stable Open-Corner Loading

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Solution Overview

Problem

Conventional hanging storage racks face structural issues such as difficult item placement, wedging of items between supports, and undesirable swinging, particularly when loaded, necessitating a solution that enhances stability and disassembly for compact packaging.

Innovation Solution

The design incorporates a platform assembly with peripheral frame members, corner braces, cross braces, and support assemblies that allow for open corner access, improved stability, and easy disassembly, featuring a modular structure with adjustable components and clips for secure fastening to support structures like ceilings or walls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional hanging storage racks use supports located at corners or along edges, then the rack structure is simple and easy to manufacture, but items cannot be easily placed on the rack and items wedge between supports

Engineering Contradiction:
Improveease of item placementVSAvoidrack structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The rack is divided into a platform assembly with multiple peripheral frame members positioned at different locations (not just corners), creating segmented support zones that allow easy item placement while maintaining structural simplicity through modular construction

Inventive Principle:
Principle #1Segmentation

2Strength

If conventional hanging storage racks use rigid support structures, then the rack provides strong support capacity, but the rack swings in an undesirable and potentially dangerous manner when items are placed on the rack

Engineering Contradiction:
Improvesupport capacityVSAvoidrack stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The support assemblies incorporate adjustable and flexible mounting mechanisms that allow the rack to adapt dynamically to loaded conditions, reducing unwanted swinging while maintaining strong support capacity through controlled flexibility in the suspension system

Inventive Principle:
Principle #15Dynamics

3Reliability

If storage racks are configured as permanent fixed structures, then the rack provides stable support, but the rack cannot be disassembled into component parts for compact packaging

Engineering Contradiction:
Improvestructural stabilityVSAvoiddisassembly and packaging capability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The rack is designed as modular segmented components (platform assembly, support assemblies, peripheral frame members) that can be easily disassembled and reconfigured, while maintaining structural stability when assembled through secure connection mechanisms

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection systems incorporate adjustable and reconfigurable elements that allow the rack to transition between assembled (stable) and disassembled (compact) states, providing both structural reliability and packaging convenience

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9420884B2Overhead storage rack
Publication Date: 2016.08.23 THE STOW COMPANY HOLLAND
  • US9420884B2 patent drawing
  • US9420884B2 patent drawing
  • US9420884B2 patent drawing

AI summary

A storage rack including a platform and a plurality of upright support assemblies configured to mount the platform to one or more support structures located above the platform. The platform includes a peripheral frame with a plurality of corners. The support assemblies are mounted to the peripheral frame at other than the corners and extend upwardly from the platform. The platform may include a plurality of cross braces extending from a first side of the peripheral frame to a second side of the peripheral frame, and a plurality of poles supported by and extending transverse to the cross braces.