Stacked Oxide Semiconductor DCDC Converter Heat Dissipation

Solution Overview

Problem

Conventional DCDC converters face challenges in high integration due to large area occupation by switching transistors, leading to increased cost and heat generation issues, which hinder circuit integration and efficiency.

Innovation Solution

The solution involves stacking a switching transistor with a backgate connected to a substrate over a controller circuit, using an oxide semiconductor transistor with a backgate for heat dissipation and reducing power consumption by employing an oxide semiconductor transistor in the bias circuit to minimize off-state current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the switching transistor is formed over the semiconductor chip, then the circuit integration is improved, but the area occupied by the switching transistor becomes large (10% to 50% of the chip area)

Engineering Contradiction:
Core Design Contradiction:
Device complexityVSArea of moving object

Solution Approach 1:

The patent applies three-dimensional stacking to place the switching transistor vertically over the controller circuit, transitioning from a planar two-dimensional layout to a three-dimensional structure. This dimensional change allows the switching transistor to occupy minimal chip area while maintaining full functionality, resolving the contradiction between circuit integration and area occupation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of moving object

If high integration is achieved by stacking components, then the chip area is reduced, but heat generation problems occur

Engineering Contradiction:
Core Design Contradiction:
Area of moving objectVSTemperature

Solution Approach 1:

The patent introduces a backgate as an intermediary thermal management structure between the oxide semiconductor layer and the substrate. The backgate serves as a heat dissipation pathway, conducting heat away from the stacked components to the substrate, thereby enabling high integration while controlling temperature rise.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If a conventional silicon transistor is used as the switching transistor, then the channel width can be increased for higher power handling, but the off-state current becomes large

Engineering Contradiction:
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent changes the material parameter of the transistor channel from conventional silicon to oxide semiconductor. This material parameter change fundamentally alters the electrical characteristics, enabling extremely low off-state current even when the channel width is increased for higher power handling capability, thus resolving the contradiction between power handling and energy loss.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a highly integrated semiconductor device with reduced chip area, increased chip density, and lower power consumption, while effectively managing heat generation and maintaining performance.

Implementation Method 1

heat generated by an oxide semiconductor layer can be absorbed and released to a substrate

Methodology Applied
Scientific EffectHeat dissipation: Conduction (thermal)

Implementation Method 2

a transistor in which a channel contains a wide bandgap semiconductor material such as an oxide semiconductor

Methodology Applied
Scientific EffectWide bandgap property:

Data Source

PatentUS9343288B2Semiconductor device
Publication Date: 2016.05.17
  • US9343288B2 patent drawing
  • US9343288B2 patent drawing
  • US9343288B2 patent drawing

AI summary

To increase the degree of integration of a semiconductor device such as a DCDC converter. In a semiconductor device (e.g., DCDC converter) including a controller circuit and a switching transistor, the switching transistor formed using an oxide semiconductor layer is stacked over a substrate on which the controller circuit is formed. The switching transistor includes a backgate to release heat generated in the oxide semiconductor layer. The backgate has electrical conduction with a wiring to release heat and prevent a temperature increase with integration. Moreover, for power saving, a potential hold portion including a transistor and a capacitor may be formed using part of the oxide semiconductor layer over the controller circuit. The potential hold portion is formed in a circuit for generating a bias potential in the controller circuit.