Metal Oxide Semiconductor Structure for Hydrogen Barrier Stability

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Solution Overview

Problem

Current semiconductor devices using metal oxide semiconductor layers face challenges in achieving stable and reliable electrical characteristics, particularly in display devices, due to issues with oxygen vacancies and hydrogen diffusion, which affect mobility and reliability.

Innovation Solution

A semiconductor device structure is developed with a metal oxide semiconductor layer, a gate insulating layer, and a metal nitride insulating layer, where the metal nitride layer reduces resistance and prevents hydrogen and oxygen diffusion, and an island-shaped oxide layer controls oxygen supply to the semiconductor layer, optimizing electrical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal oxide semiconductor layer is used to achieve high field-effect mobility, then electrical performance is improved, but oxygen vacancies and hydrogen diffusion cause instability in electrical characteristics

Engineering Contradiction:
Improveelectrical characteristic stabilityVSAvoidoxygen vacancies and hydrogen diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A metal nitride layer is introduced as an intermediary between the metal oxide semiconductor layer and the environment. This layer acts as a diffusion barrier that prevents hydrogen from reaching the semiconductor layer and as an oxygen supply source that reduces oxygen vacancies. The metal nitride layer mediates the interaction between the semiconductor and external factors, blocking harmful hydrogen while providing beneficial oxygen.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite structure combining metal oxide semiconductor material with metal nitride material. This composite approach leverages the high mobility characteristics of metal oxide semiconductors while utilizing the barrier and oxygen-supplying properties of metal nitrides to stabilize electrical characteristics, creating a synergistic system that addresses both performance and stability requirements.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the metal nitride layer is made thicker to better prevent hydrogen diffusion, then reliability is improved, but resistance increases

Engineering Contradiction:
Improveprotection against hydrogen diffusionVSAvoidelectrical resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent optimizes the thickness parameter of the metal nitride layer to achieve a balance between protective function and electrical performance. By carefully controlling the thickness within a specific range, the layer provides sufficient hydrogen barrier protection while maintaining adequate electrical conductivity. This parameter optimization ensures that the protective function is achieved without excessive resistance increase.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If an island-shaped oxide layer is used to control oxygen supply, then oxygen vacancy reduction is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveoxygen vacancy controlVSAvoidisland shape formation accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating an island-shaped oxide layer only in specific regions where oxygen supply is needed. This localized structure provides oxygen to the semiconductor layer at critical positions while leaving other areas unaffected. The island configuration enables precise control of oxygen supply location and amount, addressing oxygen vacancies where they matter most without requiring perfect uniformity across the entire structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure enhances the electrical characteristics and reliability of semiconductor devices by reducing resistance and minimizing oxygen vacancies, leading to improved field-effect mobility and stability.

Implementation Method 1

the metal nitride layer reduces resistance and prevents hydrogen and oxygen diffusion

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

the island-shaped oxide layer controls oxygen supply to the semiconductor layer

Methodology Applied
Scientific EffectOxygen supply: Diffusion

Data Source

PatentUS11929412B2Semiconductor device
Publication Date: 2024.03.12 SEMICON ENERGY LAB CO LTD
  • US11929412B2 patent drawing
  • US11929412B2 patent drawing
  • US11929412B2 patent drawing

AI summary

A semiconductor device with favorable electrical characteristics is provided. A semiconductor device with stable electrical characteristics is provided.The semiconductor device includes a first insulating layer, a second insulating layer, a third insulating layer, a fourth insulating layer, a semiconductor layer, and a first conductive layer. The second insulating layer is positioned over the first insulating layer and the island-shaped semiconductor layer is positioned over the second insulating layer. The second insulating layer has an island shape having an end portion outside a region overlapping with the semiconductor layer. The fourth insulating layer covers the second insulating layer, the semiconductor layer, the third insulating layer, and the first conductive layer, is in contact with part of a top surface of the semiconductor layer, and is in contact with the first insulating layer outside the end portion of the second insulating layer. The semiconductor layer contains a metal oxide, the second insulating layer and the third insulating layer contain an oxide, the first insulating layer contains a metal oxide or a nitride, and the fourth insulating layer contains a metal nitride.