Oxide Semiconductor Transistor Interface Stability via Metal Oxide Layer

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Solution Overview

Problem

Oxide semiconductor transistors face reliability issues due to charge trapping at the interface between the active layer and the interfacial stability layer, leading to fluctuations in electric characteristics and low reliability.

Innovation Solution

A layered structure is introduced with a metal oxide film acting as a channel protective film, containing constituents similar to the oxide semiconductor film, and an insulating film with different constituents, to suppress charge trapping and enhance interface stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If an interfacial stability layer with same characteristics as gate insulating layer is used, then manufacturing is simplified, but charge trapping occurs at the interface leading to threshold voltage fluctuation

Engineering Contradiction:
Improveease of manufactureVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by creating distinct regions with different properties: the interfacial stability layer has different characteristics from both the gate insulating layer and the oxide semiconductor layer. This localized differentiation at the interface region prevents charge trapping while maintaining manufacturing feasibility through a structured layered approach.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The interfacial stability layer serves as an intermediary between the gate insulating layer and the oxide semiconductor layer. It mediates the interface properties to prevent charge trapping, acting as a buffer zone with controlled characteristics that are optimized for interface stability rather than being identical to either adjacent layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a metal oxide film containing constituents similar to oxide semiconductor film is introduced, then charge trapping at oxide semiconductor interface is suppressed, but device structure becomes more complex

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite materials by introducing a metal oxide film that contains constituents similar to the oxide semiconductor film. This composite structure at the interface provides compatible electronic properties that suppress charge trapping, while the film can be integrated into existing manufacturing processes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies parameter changes by carefully controlling the composition and properties of the metal oxide film. By adjusting parameters such as constituent ratios, thickness, and formation conditions, the film achieves optimal charge trapping suppression while maintaining compatibility with standard device fabrication processes.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10879274B2Semiconductor device
Publication Date: 2020.12.29 SEMICON ENERGY LAB CO LTD
  • US10879274B2 patent drawing
  • US10879274B2 patent drawing
  • US10879274B2 patent drawing

AI summary

An object is to provide a semiconductor device using an oxide semiconductor having stable electric characteristics and high reliability. A transistor including the oxide semiconductor film in which a top surface portion of the oxide semiconductor film is provided with a metal oxide film containing a constituent similar to that of the oxide semiconductor film and functioning as a channel protective film is provided. In addition, the oxide semiconductor film used for an active layer of the transistor is an oxide semiconductor film highly purified to be electrically i-type (intrinsic) by heat treatment in which impurities such as hydrogen, moisture, a hydroxyl group, or a hydride are removed from the oxide semiconductor and oxygen which is a major constituent of the oxide semiconductor and is reduced concurrently with a step of removing impurities is supplied.