Stacked Oxide Semiconductor Transistors with Stress Balancing
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Solution Overview
Problem
Current semiconductor devices face challenges in achieving high reliability, favorable electrical characteristics, high on-state current, miniaturization, and low power consumption, particularly due to issues with internal stress and impurity diffusion in oxide semiconductor transistors.
Innovation Solution
The solution involves a layered structure with oxide semiconductors, where the total internal stress of alternating layers acts in opposing directions, and barrier films inhibit hydrogen and impurity diffusion, using In--Ga--Zn oxide as the semiconductor material, and conductive layers for wiring, to enhance transistor performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If oxide semiconductor transistors are used to achieve high integration and miniaturization, then device density increases, but internal stress and impurity diffusion worsen reliability
Solution Approach 1:
The patent divides the semiconductor device into multiple stacked layers (first layer with first transistor, second layer, third layer with second transistor), separating different transistor structures vertically. This segmentation allows independent optimization of each layer's stress characteristics and impurity barriers, resolving the contradiction between high integration and reliability by enabling dense packaging while maintaining individual transistor quality through isolated barrier films in each layer.
Solution Approach 2:
The patent employs composite material structures combining oxide semiconductors with barrier films having specific stress characteristics. The barrier films are selected to have internal stress opposite in sign to that of the oxide semiconductor layers, creating a composite structure where tensile and compressive stresses balance each other. This composite approach prevents warpage and maintains transistor reliability while enabling high-density integration through the stacked configuration.
2Reliability
If barrier films are added to inhibit impurity diffusion, then reliability improves, but device complexity increases
Solution Approach 1:
The barrier films in the patent serve multiple functions simultaneously: they act as impurity diffusion barriers, provide internal stress compensation opposite to the oxide semiconductor layers, and serve as structural separation layers in the stacked configuration. This multi-functionality reduces the need for separate dedicated components, thereby improving reliability against impurity diffusion while minimizing the increase in device complexity.
Solution Approach 2:
The patent merges the functions of impurity barrier films and stress compensation layers into a single integrated barrier film structure within each stacked layer. By combining these functions in one element rather than using separate films, the patent achieves effective impurity diffusion prevention and stress management without proportionally increasing structural complexity, thus resolving the contradiction between reliability improvement and device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach results in a highly reliable semiconductor device with improved electrical characteristics, high on-state current, and low power consumption, enabling miniaturization and high integration while reducing alignment margins and focus deviations.
Implementation Method 1
the fourth layer and the fifth layer each include a film having a barrier property. The film having the barrier property inhibits diffusion of hydrogen and an impurity
Implementation Method 2
The total internal stress of the first layer and the total internal stress of the third layer act in a first direction, and the total internal stress of the second layer acts in a direction opposite to the first direction
Data Source
AI summary
A semiconductor device that is suitable for high integration is provided. A first layer provided with a first transistor including an oxide semiconductor, over a substrate; a second layer over the first layer; a third layer provided with a second transistor including an oxide semiconductor, over the second layer; a fourth layer between the first layer and the second layer; and a fifth layer between the second layer and the third layer are included. The total internal stress of the first layer and the total internal stress of the third layer act in a first direction, the total internal stress of the second layer acts in the direction opposite to the first direction, and the fourth layer and the fifth layer each include a film having a barrier property.


