Oxide Semiconductor Thin Film Transistor Threshold Voltage Variation

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Solution Overview

Problem

Conventional thin film transistors using silicon materials for active matrix liquid crystal displays exhibit variations in threshold voltage and high off-current, leading to unstable electric characteristics.

Innovation Solution

A semiconductor device is developed with a thin film transistor structure where an oxide semiconductor layer containing insulating oxide is stacked over another oxide semiconductor layer, with the source or drain electrode layers in contact through the insulating oxide layer, to reduce threshold voltage variation and off-current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional silicon materials are used for thin film transistors in active matrix liquid crystal displays, then the device can be manufactured with existing processes, but the threshold voltage varies and off-current is high leading to unstable electric characteristics

Engineering Contradiction:
Improveelectric characteristics stabilityVSAvoidthreshold voltage control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the material parameter from conventional silicon to oxide semiconductor (In-Ga-Zn-O), which fundamentally alters the electrical characteristics to achieve lower off-current and more stable threshold voltage. This material substitution enables the transistor to maintain stable electric characteristics that were not achievable with silicon materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure consisting of multiple oxide semiconductor layers with different compositions and functions. The bottom layer (In-Ga-Zn-O) provides semiconductor characteristics while the top layer (In-O or Ga-O) provides insulating properties, creating a composite material system that simultaneously achieves low off-current and stable threshold voltage.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a single oxide semiconductor layer is used, then the structure is simple, but the off-current remains high and threshold voltage stability is insufficient

Engineering Contradiction:
Improvethreshold voltage stabilityVSAvoidoxide semiconductor layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the oxide semiconductor layer into two distinct segments: a bottom semiconductor layer (In-Ga-Zn-O) and a top insulating layer (In-O or Ga-O). Each layer is optimized for its specific function, with the bottom layer providing carrier transport and the top layer providing electrical insulation, thereby reducing off-current while maintaining manufacturable complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by giving different regions of the oxide semiconductor structure different properties. The bottom layer has high carrier mobility for conduction, while the top layer has low carrier concentration for insulation. This spatial differentiation of material properties enables simultaneous achievement of low off-current and stable threshold voltage without excessive structural complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9997638B2Semiconductor device and manufacturing method thereof
Publication Date: 2018.06.12 SEMICON ENERGY LAB CO LTD
  • US9997638B2 patent drawing
  • US9997638B2 patent drawing
  • US9997638B2 patent drawing

AI summary

An object is to reduce to reduce variation in threshold voltage to stabilize electric characteristics of thin film transistors each using an oxide semiconductor layer. An object is to reduce an off current. The thin film transistor using an oxide semiconductor layer is formed by stacking an oxide semiconductor layer containing insulating oxide over the oxide semiconductor layer so that the oxide semiconductor layer and source and drain electrode layers are in contact with each other with the oxide semiconductor layer containing insulating oxide interposed therebetween; whereby, variation in threshold voltage of the thin film transistors can be reduced and thus the electric characteristics can be stabilized. Further, an off current can be reduced.