Oxide Semiconductor TFT Layout for Fast Driver and Pixel Circuits

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Solution Overview

Problem

Existing semiconductor devices face challenges in achieving high operation speed for driver circuits while maintaining stable electric characteristics, especially when channel length is reduced, and in efficiently forming both driver and pixel circuits on a single substrate without increasing manufacturing complexity and costs.

Innovation Solution

The semiconductor device incorporates bottom-gate thin film transistors with light-transmitting electrodes and oxide semiconductor layers, utilizing conductive layers with lower resistance than the electrodes to enhance operation speed and stability, and includes a structure with high-resistance regions to reduce leakage current and improve dielectric withstand voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the channel length L is reduced to increase operation speed, then the operation speed is improved, but the switching characteristic (on-off ratio) is lowered

Engineering Contradiction:
Improveoperation speedVSAvoidswitching characteristic
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the material parameter of the semiconductor layer from conventional semiconductor to oxide semiconductor, which fundamentally alters the electrical characteristics. This material parameter change enables high operation speed while maintaining excellent switching characteristics even with reduced channel length, as oxide semiconductors provide both high carrier mobility and stable off-state current characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining oxide semiconductor layer with specific gate insulating layer configurations. This composite material approach creates a system where the oxide semiconductor works synergistically with the gate insulating structure to achieve both high-speed operation and stable switching characteristics that neither material could achieve alone

Inventive Principle:
Principle #40Composite materials

2Speed

If the channel width W is increased to increase operation speed, then the operation speed is improved, but the capacity load of the thin film transistor is increased

Engineering Contradiction:
Improveoperation speedVSAvoidcapacity load
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

By changing the semiconductor material to oxide semiconductor, the patent achieves higher carrier mobility, which allows for reduced channel width while maintaining operation speed. This parameter change in material properties enables speed improvement without the need to increase channel width, thereby avoiding increased capacity load

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If both driver circuit and pixel portion are formed on one substrate to reduce manufacturing cost, then manufacturing cost is reduced, but the process complexity increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidprocess complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent employs a universal oxide semiconductor-based thin film transistor design that can serve multiple functions in both driver circuits and pixel portions. The same basic TFT structure and oxide semiconductor material system are used throughout, allowing both circuit types to be formed on one substrate using compatible processes, thereby reducing manufacturing cost without proportionally increasing process complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

While using a universal oxide semiconductor TFT platform, the patent applies local quality adjustments by optimizing specific parameters (such as channel dimensions, electrode configurations, or gate insulating layer thickness) for different circuit functions. This allows driver circuits and pixel portions to have tailored characteristics while sharing the same manufacturing process foundation

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12002818B2Semiconductor device and manufacturing method thereof
Publication Date: 2024.06.04 SEMICON ENERGY LAB CO LTD
  • US12002818B2 patent drawing
  • US12002818B2 patent drawing
  • US12002818B2 patent drawing

AI summary

The semiconductor device includes a driver circuit portion including a driver circuit and a pixel portion including a pixel. The pixel includes a gate electrode layer having a light-transmitting property, a gate insulating layer, a source electrode layer and a drain electrode layer each having a light-transmitting property provided over the gate insulating layer, an oxide semiconductor layer covering top surfaces and side surfaces of the source electrode layer and the drain electrode layer and provided over the gate electrode layer with the gate insulating layer therebetween, a conductive layer provided over part of the oxide semiconductor layer and having a lower resistance than the source electrode layer and the drain electrode layer, and an oxide insulating layer in contact with part of the oxide semiconductor layer.