Oxide TFT Vertical Channel Layout for Smaller Display Pixels

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Solution Overview

Problem

Current oxide Thin Film Transistors (TFTs) occupy large area due to the required distance between source and drain contact through-holes, leading to parasitic capacitance and suboptimal display performance in LCD and OLED display apparatus.

Innovation Solution

The source and drain of the TFT are formed in different layers, allowing for a vertical channel configuration, reducing channel length and area occupancy, and enabling the gate and drain/source to be formed in the same layer to minimize parasitic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If source contact through-hole and drain contact through-hole are formed in the same layer, then the etching process can be simplified, but the required distance between them increases the TFT area

Engineering Contradiction:
Improveetching process simplicityVSAvoidTFT area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from a planar configuration where source and drain contact holes are formed in the same layer to a stacked configuration where source contact hole is formed in the first insulating layer and drain contact hole is formed in the second insulating layer. This dimensional change allows both contact holes to be formed in different vertical levels, eliminating the need for lateral spacing while simplifying the etching process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If gate is formed in a different layer from source and drain, then the transistor structure is more flexible, but parasitic capacitance is generated between gate and source/drain

Engineering Contradiction:
Improvestructure flexibilityVSAvoidparasitic capacitance
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent merges the gate with the drain electrode by forming them in the same second insulating layer. This consolidation eliminates the lateral separation between gate and drain, thereby removing the parasitic capacitance pathway while maintaining the vertical channel structure and structural flexibility.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If required distance is maintained between source contact through-hole and drain contact through-hole, then TFT can function properly, but the size of oxide TFT becomes relatively large

Engineering Contradiction:
ImproveTFT functionVSAvoidoxide TFT size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent resolves the area constraint by moving the contact holes to different vertical dimensions. The source contact hole penetrates the first insulating layer while the drain contact hole penetrates the second insulating layer, allowing both contacts to be formed without lateral spacing requirements, thus maintaining TFT functionality while minimizing device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP3278368B1Thin film transistor, array substrate, and fabrication method thereof, and display apparatus
Publication Date: 2024.06.05 BOE TECHNOLOGY GROUP CO LTD
  • EP3278368B1 patent drawingFigure 1~3
  • EP3278368B1 patent drawingFigure 3a~3g
  • EP3278368B1 patent drawingFigure 4a~4g

AI summary

A thin film transistor comprises: a source(1) over a substrate(10); a first insulation layer(2) having a source contact through-hole corresponding to a position of the source(1) over the source(1); an active layer(3) electrically connecting with the source(1) through the source contact through-hole over the etching stop layer; a second insulation layer(4) having a drain contact through-hole exposing a portion of the active layer(3) over the active layer(3); and a drain(5) electrically connecting with the active layer(3) through the drain contact through-hole over the second insulation layer(4).