Oxide Thin Film Solution Composition for High Mobility Transistors

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Solution Overview

Problem

Existing semiconductor materials like amorphous and polycrystalline silicon for electronic devices have limitations in charge mobility and stability, and oxide semiconductors face challenges in controlling electric characteristics, which affect the performance of devices such as thin film transistors.

Innovation Solution

A solution composition for forming an oxide thin film using a combination of zinc, indium, and magnesium compounds, with specific atomic ratios, which are used to create a magnesium indium zinc oxide (MgIZO) or hafnium indium zinc oxide (HfIZO) semiconductor, improving solubility and uniformity, and applied in electronic devices like thin film transistors without complex high-cost manufacturing processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If amorphous silicon is used as semiconductor material, then manufacturing process is simple, but charge mobility is insufficient

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidcharge mobility
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses composite oxide semiconductor materials (In-Ga-Zn-O and In-Al-Zn-O systems) that combine multiple metal elements to achieve both high charge mobility and manufacturing simplicity. The composite nature of these materials allows optimization of electrical properties while maintaining solution-based fabrication processes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically varies compositional parameters (atomic ratios of In, Ga, Zn, Al, and O) to optimize charge mobility. By changing the concentration of specific metal elements and their ratios, the material achieves superior electrical characteristics while retaining simple solution processing methods.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If polycrystalline silicon is used as semiconductor material, then charge mobility is increased, but manufacturing process becomes complex and costly

Engineering Contradiction:
Improvecharge mobilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces complex mechanical/thermal crystallization processes with solution-based chemical deposition methods. By using metal organic compounds in solution that can be deposited and then converted to functional oxide semiconductors, the patent achieves high charge mobility without requiring sophisticated crystallization equipment or multi-step processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces metal organic compounds as intermediary materials that facilitate the formation of high-performance oxide semiconductors. These organic precursors enable controlled deposition of metal elements that subsequently form the desired oxide structure with high charge mobility, bypassing the need for direct crystallization of silicon.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If oxide semiconductors are used to compensate for silicon limitations, then charge mobility can be improved, but electrical characteristic control becomes difficult

Engineering Contradiction:
Improvecharge mobilityVSAvoidelectrical characteristic control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality control by optimizing specific regions of the oxide semiconductor material. By controlling the composition gradients, interface structures, and local stoichiometry in different layers and regions, the patent achieves precise control over electrical characteristics while maintaining high overall charge mobility.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements feedback control through systematic characterization of electrical properties and iterative optimization of composition parameters. By measuring charge mobility, threshold voltage, and other electrical characteristics, and adjusting the metal organic compound formulations accordingly, the patent achieves reliable control over device performance.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8658546B2Solution composition for forming oxide thin film and electronic device including the oxide thin film
Publication Date: 2014.02.25 SAMSUNG ELECTRONICS CO LTD
  • US8658546B2 patent drawing
  • US8658546B2 patent drawing
  • US8658546B2 patent drawing

AI summary

A solution composition for forming an oxide thin film may include a first compound including zinc, a second compound including indium, and a third compound including magnesium or hafnium, and an electronic device may include an oxide semiconductor including zinc, indium, and magnesium. The zinc and hafnium may be included at an atomic ratio of about 1:0.01 to about 1:1.