Oxynitride Anode Catalyst Lowers Onset Potential

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Solution Overview

Problem

Current water electrolysis for hydrogen production is energy-intensive due to high onset potential, primarily attributed to the inefficiency of anode catalysts, which are often made from expensive noble metals like Pt or IrO2.

Innovation Solution

Development of an oxynitride catalyst material, NiaMbNcOd, where M is Nb, Mn, or Co, with specific elemental ratios and a polyhedral structure, to serve as a cost-effective alternative for the anode in hydrogen evolution devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If noble metal catalysts (Pt or IrO2) are used for the anode, then catalytic activity and electrochemical performance are improved, but manufacturing cost increases significantly

Engineering Contradiction:
Improvecatalytic activityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive noble metal catalysts (Pt, IrO2) with a cost-effective oxynitride catalyst composition (Ni-M-N-O where M = Nb, Mn, or Co). This substitution directly addresses the contradiction by using inexpensive materials to achieve the required catalytic performance, eliminating the need for costly noble metals while maintaining acceptable durability for the application

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent employs a composite oxynitride catalyst system with the formula Ni-M-N-O where M is Nb, Mn, or Co. This composite material combines multiple elements (Ni, M, N, O) in specific ratios to create a catalyst that achieves noble-metal-level performance. The composite structure allows synergistic effects between components, delivering high catalytic activity and stability without relying on expensive noble metals

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional electrodes are used for water electrolysis, then device simplicity is maintained, but energy consumption increases due to high onset potential

Engineering Contradiction:
Improveelectrode structureVSAvoidenergy consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent modifies the chemical composition and surface properties of the anode by applying an oxynitride catalyst layer. This changes the electrochemical parameters of the electrode, specifically lowering the onset potential and improving current density. The parameter change in catalyst composition directly reduces the energy barrier for the oxygen evolution reaction, thereby decreasing overall energy consumption without complicating the device structure

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The oxynitride catalyst achieves a lower onset potential and higher current activity for hydrogen evolution, thereby reducing energy consumption and production costs while maintaining high electrochemical activity.

Implementation Method 1

The activation energy can be decreased by the catalysis of the electrode surface, which is determined by the inherent catalytic properties of the electrode material

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

electrolysis of water is the easiest way to generate hydrogen and oxygen

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 3

electrolysis of water is the easiest way to generate hydrogen and oxygen

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250188630A1Oxynitride catalyst and hydrogen evolution device
Publication Date: 2025.06.12 IND TECH RES INST
  • US20250188630A1 patent drawing
  • US20250188630A1 patent drawing
  • US20250188630A1 patent drawing

AI summary

An oxynitride catalyst includes NiaMbNcOd, wherein M is Nb, Mn, or Co, a>0, b>0, c>0, d>0, and a+b+c+d=1. A hydrogen evolution device includes an anode and a cathode dipped in an electrolyte, and the anode includes the oxynitride catalyst. The oxynitride catalyst can be disposed on a support. The oxynitride catalyst may have a polyhedral structure.