III-Nitride P-Contact with Transparent Insulating Layer

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Solution Overview

Problem

III-nitride light emitting devices face challenges in achieving high reflectivity and low optical absorption in p-type contacts, which are critical for light extraction efficiency, while also requiring manufacturability and resistance to electro-migration.

Innovation Solution

A p-contact structure incorporating a thin transparent conductive layer, a low-optical-loss dielectric layer with openings, and a reflective metal layer, which enhances reflectivity and current spreading without compromising manufacturability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a reflective metal layer is used in the p-contact to improve light extraction efficiency, then reflectivity is improved, but optical absorption increases and adhesion to III-nitride layers deteriorates

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidoptical absorption
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent employs a composite contact structure consisting of multiple layers including a transparent conductive oxide layer (such as ITO or ZnO), a reflective metal layer (such as Ag or Al), and intermediate barrier/adhesion layers (such as Ti, Cr, or Ni). This composite structure combines the high transparency and conductivity of oxides with the high reflectivity of metals, while intermediate layers provide adhesion and prevent diffusion, thereby achieving both high light extraction efficiency and low optical absorption simultaneously

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces intermediary layers between the transparent conductive oxide and the reflective metal, as well as between the metal and the III-nitride semiconductor layer. These intermediary layers (such as Ti, Cr, Ni, or their oxides) serve as adhesion promoters and diffusion barriers, enabling the reflective metal to function effectively without directly contacting the semiconductor, thus preventing both adhesion failure and excessive optical absorption

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If Ag is used as the reflective layer to achieve high reflectivity and low contact resistivity, then electrical contact quality is improved, but adhesion to III-nitride layers deteriorates and electro-migration susceptibility increases

Engineering Contradiction:
Improvecontact qualityVSAvoidadhesion stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent creates a composite contact system where Ag (or other reflective metals) is combined with transparent conductive oxides and intermediate metal/oxide layers. The TCO layer provides low contact resistivity and chemical stability with III-nitride, while the intermediate layers provide mechanical adhesion. This composite approach maintains the electrical and optical benefits of Ag while eliminating its adhesion and electro-migration problems

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces intermediary barrier and adhesion layers (such as Ti, Cr, Ni, or their oxides) between the Ag reflective layer and the III-nitride semiconductor. These intermediaries prevent direct contact between Ag and the semiconductor, blocking diffusion paths that would otherwise lead to adhesion failure and electro-migration. The intermediaries maintain electrical conductivity while providing structural stability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If a multi-layer contact structure is used to achieve both low optical absorption and low contact resistivity, then optical and electrical performance are improved, but device complexity increases

Engineering Contradiction:
Improveoptical absorptionVSAvoidcontact structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent segments the contact function into distinct layers, each optimized for a specific function: the TCO layer handles electrical conductivity and optical transparency, the intermediate layers handle adhesion and diffusion prevention, and the reflective metal layer handles light reflection. This segmentation allows each layer to be independently optimized and manufactured using standard semiconductor processes, making the complex structure manufacturable

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs the multi-layer contact structure to perform multiple functions simultaneously: electrical conduction, optical reflection, mechanical adhesion, and diffusion prevention. By integrating these functions into a single contact structure that can be deposited in one manufacturing sequence, the patent achieves high performance without proportionally increasing manufacturing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves light extraction efficiency by reducing optical loss at the p-contact, maintaining low forward voltage, and providing a durable and manufacturable contact structure.

Implementation Method 1

A contact including a dielectric layer, which reflects by total internal reflection, may be more reflective than a contact where the sole reflective material is a metal reflector

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS11695099B2Contact for a semiconductor light emitting device
Publication Date: 2023.07.04 LUMILEDS SINGAPORE PTE LTD
  • US11695099B2 patent drawing
  • US11695099B2 patent drawing

AI summary

Embodiments of the invention include a semiconductor structure comprising a III-nitride light emitting layer disposed between an n-type region and a p-type region. A contact disposed on the p-type region includes a transparent conductive material in direct contact with the p-type region, a reflective metal layer, and a transparent insulating material disposed between the transparent conductive layer and the reflective metal layer. In a plurality of openings in the transparent insulating material, the transparent conductive material is in direct contact with the reflective metal layer.