Hydrogen-Selective Palladium Membrane for Coupled Reactions

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Solution Overview

Problem

Existing electrochemical cells face limitations in performing paired hydrogenation and dehydrogenation reactions due to the need for high-pressure hydrogen gas, which is energy-intensive and costly, and the challenge of ensuring compatible reaction conditions for both chemical and electrochemical transformations in the same electrolyte and solvent medium.

Innovation Solution

An electrochemical cell with a hydrogen-selective membrane, such as palladium or palladium alloy, separates chemical and electrochemical reactions, allowing hydrogen ions generated at the anode to be reduced and used in a chemical reaction chamber, eliminating the need for high-pressure hydrogen gas and enabling independent control of reaction conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-pressure hydrogen gas is used for hydrogenation reactions, then the hydrogenation reaction can proceed, but energy consumption increases and cost increases

Engineering Contradiction:
Improvehydrogenation reaction efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical system of high-pressure hydrogen gas storage and delivery with an electrochemical system. Instead of using pressurized hydrogen gas, the invention uses electrochemical generation of hydrogen at the cathode through reduction of protons from the electrolyte, eliminating the need for high-pressure vessels and reducing energy consumption associated with compression and storage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary mechanism - the electrochemical cell with selective membrane - that mediates between the hydrogenation reaction needs and the energy input requirements. The selective membrane allows controlled transport of hydrogen or hydrogen-containing species while maintaining safe, low-pressure conditions throughout the system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If high-pressure hydrogen gas is used for hydrogenation reactions, then the hydrogenation reaction can proceed, but the complexity of pressure vessels increases

Engineering Contradiction:
Improvehydrogenation reaction efficiencyVSAvoidpressure vessel requirements
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent eliminates the mechanical pressure vessel system by substituting it with an electrochemical hydrogen generation system. The hydrogen is generated in-situ at the cathode through electrochemical reduction, removing the need for external high-pressure hydrogen storage vessels and complex pressure control equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the hydrogen generation function from the external hydrogen supply system and integrates it into the electrochemical cell itself. By taking out the dependency on external high-pressure hydrogen gas and embedding the hydrogen generation mechanism within the cell, the system eliminates the need for separate pressure vessel infrastructure.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If reactions are performed in the same electrolyte and solvent medium, then the cell configuration is simplified, but the compatibility of reactants and products becomes limited

Engineering Contradiction:
Improvecell configurationVSAvoidreaction compatibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent segments the reaction environment into distinct compartments using selective membranes. This allows different reactants and products to be isolated in separate chambers, preventing incompatible interactions while maintaining overall system integration. The segmentation enables broader reaction compatibility without requiring complete isolation of all reaction components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The selective membrane acts as an intermediary that enables controlled interaction between different reaction environments. It allows specific species (such as hydrogen or ions) to pass through while blocking others, thus facilitating reaction compatibility across compartments without requiring complete mixing of all reactants and products.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If paired electrosynthesis is performed, then useful products are formed at both electrodes, but the scope of feasible reactions is limited by reactant and product compatibility

Engineering Contradiction:
Improveproduct formation efficiencyVSAvoidreaction scope
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent applies segmentation by dividing the electrochemical cell into separate compartments with selective membranes. This allows independent optimization of reactions at each electrode without being constrained by mutual compatibility requirements. Different reactants and products can be placed in separate chambers, expanding the overall reaction scope while maintaining paired electrosynthesis productivity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for efficient and cost-effective performance of hydrogenation and dehydrogenation reactions, producing useful organic compounds while maintaining compatibility and optimizing reaction conditions, thus overcoming the limitations of prior art.

Implementation Method 1

A first membrane (18) separates the first reaction chamber (12) from the intermediate chamber (14). The first membrane (18) is selectively permeable to absorbed hydrogen atoms

Methodology Applied
Scientific EffectHydrogen absorption: Absorption (physical)

Implementation Method 2

Absorbed hydrogen atoms (40) may transition into the bulk of the lattice (50) of the first membrane (18), diffuse through the first membrane (18) and be transported to an opposing second surface (52) within the first reaction chamber (12)

Methodology Applied
Scientific EffectHydrogen diffusion: Diffusion

Implementation Method 3

The hydrogen ions may be reduced to form hydrogen atoms on the first membrane (18)

Methodology Applied
Scientific EffectElectrochemical reduction: Reduction

Implementation Method 4

An ion exchange membrane separates the intermediate chamber and the anode chamber

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Implementation Method 5

In some embodiments, a layer of catalyst is provided on the first surface (52) of the first membrane (18) facing the first reaction chamber (12)

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20230257325A1Methods and apparatus for performing chemical and electrochemical reactions
Publication Date: 2023.08.17 THE UNIV OF BRITISH COLUMBIA
  • US20230257325A1 patent drawing
  • US20230257325A1 patent drawing
  • US20230257325A1 patent drawing

AI summary

Apparatuses and methods for performing coupled chemical and electrochemical reactions are disclosed. An electrochemical cell has a first reaction chamber configured to perform a chemical reaction and an anode chamber configured to perform an electrochemical reaction. The first reaction chamber and the anode chamber are separated by a first membrane. The first membrane acts as a cathode of the cell, a hydrogen-selective layer and a catalyst. The first membrane may comprise a layer of palladium or a palladium alloy. An ion exchange membrane separates the first membrane and the anode chamber. The chemical and electrochemical reactions may respectively be hydrogenation and dehydrogenation reactions.