Panel Alignment Apparatus Using Image Detection and Peripheral Clamping

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Solution Overview

Problem

Conventional methods for aligning standing liquid crystal display panels during assembly, such as using rollers or suckers, often result in positioning errors and damage due to high friction, leading to issues like dead pixels and particle contamination.

Innovation Solution

A panel alignment apparatus and method utilizing an image detection device to calculate position adjustments and a clamp system that holds the panel at its peripheral non-displaying region, allowing precise alignment and rotation to prevent damage to the active display area, with fewer clamps for easier maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If rollers are used to hold the standing panel, then the panel can be positioned, but positioning errors occur due to high friction and poor cutting precision

Engineering Contradiction:
Improvepositioning precisionVSAvoidpositioning error
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary clamp mechanism that directly contacts the panel's peripheral non-displaying region to hold and position the panel. This clamp acts as a mediator between the positioning system and the panel, providing stable support without the high friction and positioning errors associated with rollers. The clamp's direct contact point on the peripheral region allows for precise positioning while avoiding the harmful friction effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If rollers with high friction are used to hold the panel, then the panel can be secured, but dead pixels occur on the panel surface

Engineering Contradiction:
Improvepanel qualityVSAvoiddead pixels
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by selectively contacting only the peripheral non-displaying region of the panel with the clamp, while leaving the active display region untouched. This localized contact approach secures the panel for positioning without applying harmful friction to the sensitive display area, thereby preventing dead pixels and maintaining panel quality.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If suckers are used to hold the standing panel, then the panel can be positioned, but the suckers require very high flatness and generate particles on the panel

Engineering Contradiction:
Improvepositioning precisionVSAvoidparticle contamination
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The clamp serves as a solid intermediary mechanism that replaces the sucker system. Instead of using suckers that require high flatness and generate particles, the clamp provides direct mechanical contact with the peripheral region, achieving positioning without particle contamination. The clamp's robust design eliminates the flatness requirements and particle generation issues inherent in sucker-based systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If multiple clamps are used to hold the panel, then the panel can be securely positioned, but maintenance becomes more complex

Engineering Contradiction:
Improvepositioning stabilityVSAvoidmaintenance complexity
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent segments the clamping function into a modular design where the clamp can be independently positioned and adjusted. This segmentation allows for easier maintenance and repair, as individual clamp components can be serviced without affecting the entire positioning system. The modular approach maintains positioning stability while simplifying maintenance operations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances position precision, reduces particle contamination, and improves panel quality by aligning the panel at its non-displaying regions, thereby minimizing damage to the active display area and simplifying maintenance.

Implementation Method 1

an image detection device configured to detect a position of the display panel, and to calculate a position adjustment value

Methodology Applied
Scientific EffectImage detection: Image Processing

Data Source

PatentUS8901525B2Panel alignment apparatus and panel alignment method
Publication Date: 2014.12.02 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US8901525B2 patent drawing
  • US8901525B2 patent drawing
  • US8901525B2 patent drawing

AI summary

The present invention provides a panel alignment apparatus and a panel alignment method. The panel alignment apparatus comprises an image detection device and a first clamp. The method comprises the following steps: utilizing the image detection device to detect a position of a display panel, and to calculate a position adjustment value; and utilizing the first clamp to hold the standing display panel, and to rotate the display panel according to the position adjustment value for adjusting a position of the display panel. The present invention can utilize the clamps to precisely align the standing display panel.