Automated Panel Partitioning with Multi-Axis Robot Handling
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Solution Overview
Problem
Existing panel dividing systems require manual operation, which limits efficiency and safety, as they necessitate human intervention for handling and processing large-format workpieces, and lack automation for efficient re-routing and storage.
Innovation Solution
Integration of a multi-axis robot with sufficient degrees of freedom to automate the handling and processing of workpieces, including movement, orientation, and storage, replacing traditional conveyor systems, and incorporating passive and active intermediate storage facilities for efficient workflow management.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual operation is used for handling workpieces, then operational flexibility is maintained, but efficiency and safety are limited
Solution Approach 1:
The patent replaces the manual mechanical handling system with an automated robot system. The robot uses end-effectors (gripping devices) to automatically pick up, move, and position workpieces on the conveyor belt, eliminating the need for manual intervention in the handling process and thereby improving efficiency and safety.
Solution Approach 2:
The system enables self-service through automated control where the robot operates autonomously based on programmed instructions. The control unit coordinates the robot's movements and the conveyor belt operation without requiring continuous human oversight, allowing the system to handle workpieces independently and continuously.
2Adaptability or versatility
If traditional conveyor systems are used, then simple linear transport is achieved, but flexibility in movement and orientation is limited
Solution Approach 1:
The robot system serves multiple functions that were previously requires separate devices. A single robot can perform gripping, linear transport, rotational movement, and positioning tasks, replacing the need for multiple specialized conveyor components and enabling flexible workpiece handling in various configurations.
Solution Approach 2:
The patent introduces dynamic capabilities to the transport system through the robot's ability to adjust its movement in real-time. The robot can change its position, orientation, and speed dynamically based on the workpiece size and required positioning, providing adaptability that static conveyor systems cannot achieve.
3Productivity
If no intermediate storage facilities are used, then system simplicity is maintained, but workflow management and system capacity are limited
Solution Approach 1:
The patent segments the workflow into distinct zones: an infeed area for loading workpieces, a processing area where the robot performs tasks, and an intermediate storage area for holding completed workpieces. This segmentation allows the system to manage different stages of processing independently, increasing overall capacity while keeping each zone relatively simple.
Solution Approach 2:
The intermediate storage facility acts as an intermediary buffer between the processing area and the output. It receives completed workpieces from the robot and holds them until the conveyor belt is ready for the next batch, decoupling the processing speed from the output rate and allowing the system to handle higher volumes without creating bottlenecks.
Data Source
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AI summary
The invention relates to a panel dividing system (10) for dividing panel-shaped workpieces, comprising a first feed table (12), at least one first dividing device with a first dividing line (14), a first removal table (16), and at least one first conveying device (22) with which a workpiece lying on the feed table (12) can be moved towards the first dividing line (14). According to the invention, it has at least one handling device for handling workpieces that have already been processed or are intended for processing, comprising a robot (30) having a base (31) and a working area (32). The invention further relates to a method for dividing panel-shaped workpieces.