Parallel Branch Microfluidic Apparatus for High-Yield Nucleic Acid Extraction

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Solution Overview

Problem

Current microfluidic treatment systems face challenges in achieving high extraction efficiency and compact, cost-effective sample liquid purification, particularly in lab-on-chip applications, due to limitations in channel arrangement and material usage.

Innovation Solution

A microfluidic treatment apparatus with a parallel filtering and pumping branch system, featuring a filter chamber with isolatable valves and a pumping device with adjustable channel-crossover elements, allows for efficient flushing and purification of sample liquids with minimal dead volume and resource usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a traditional microfluidic channel system is used for sample liquid purification, then the system structure is simple, but the extraction efficiency is low and the device size is large

Engineering Contradiction:
Improveextraction efficiencyVSAvoidchannel system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The microfluidic channel system is segmented into multiple functional branches (filtering branch with filter chamber, pumping branch with pumping device, flushing branch) that operate in parallel. This segmentation allows simultaneous performance of extraction, pumping, and flushing operations, thereby improving extraction efficiency while maintaining manageable system complexity through modular functional decomposition

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a parallel branch architecture that adds a dimensional aspect to the traditional linear channel system. By creating parallel filtering and pumping branches that connect to common inlet/outlet channels, the system achieves three-dimensional spatial utilization, improving extraction efficiency without proportionally increasing the device footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If more filter elements are used to improve purification quality, then the extraction efficiency increases, but the material consumption and production cost increase

Engineering Contradiction:
Improvepurification qualityVSAvoidmaterial consumption
Core Design Contradiction:
Manufacturing precisionVSLoss of substance

Solution Approach 1:

The flushing branch enables continuous regeneration of the filter element by removing accumulated contaminants. This continuous useful action maintains high purification quality over multiple extraction cycles without requiring replacement of filter elements, thereby reducing material consumption while sustaining manufacturing precision

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system recovers the filter element's functionality through the flushing branch, which removes accumulated contaminants and restores the filter's separation performance. This recovery process extends the service life of filter elements, reducing material consumption while maintaining purification quality

Inventive Principle:
Principle #34Discarding and recovering

3Productivity

If the channel system is expanded to include more functional branches, then the extraction efficiency improves, but the device size and material usage increase

Engineering Contradiction:
Improveextraction efficiencyVSAvoiddevice size
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The channel-crossover elements serve multiple functions: they act as connection points for parallel branches, function as flushing junctions, and enable circular flushing pathways. This multi-functionality allows the system to achieve high extraction efficiency through parallel processing while minimizing the number of dedicated components, thereby reducing overall device size

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the inlet and outlet channels to form a circular flushing pathway that integrates the flushing function into the existing channel structure. By combining the flushing branch with the main processing channels rather than creating entirely separate pathways, the system achieves enhanced extraction efficiency without proportionally increasing device volume

Inventive Principle:
Principle #5Merging (Combining)

4Manufacturing precision

If the filter chamber is isolated with multiple valves, then the purification quality improves, but the device complexity and production cost increase

Engineering Contradiction:
Improvepurification qualityVSAvoidproduction simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The filter chamber is extracted as a distinct, isolatable module with dedicated filter valves that separate it from the rest of the channel system. This extraction allows the filter chamber to be manufactured and assembled as a separate component, potentially simplifying production through modular assembly while maintaining high purification quality through effective isolation

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables high-yield extraction and purification of sample constituents, such as nucleic acids, with reduced material consumption and compact design, supporting automated and efficient microfluidic processing.

Implementation Method 1

a pumping device, which is arranged in the pumping branch and is intended for producing a fluidic flow in the channel system

Methodology Applied
Scientific EffectFluidic flow:

Implementation Method 2

at least one filter chamber, which is arranged in the filtering branch and is intended for accommodating a filter element

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS20230294096A1Microfluidic Treatment Apparatus and Method for Operating a Microfluidic Treatment Apparatus
Publication Date: 2023.09.21 ROBERT BOSCH GMBH
  • US20230294096A1 patent drawing
  • US20230294096A1 patent drawing
  • US20230294096A1 patent drawing

AI summary

A microfluidic treatment apparatus has a microfluidic channel system having a filtering branch, a pumping branch connected in parallel with the filtering branch, and a filter chamber arranged in the filtering branch and configured to accommodate a filter element. The filtering branch is coupled to a channel inlet via a first channel-crossover element and to a channel outlet via a second channel-crossover element, and the filter chamber can be isolated from the rest of the channel system by at least two filter valves. A pumping device is arranged in the pumping branch, is configured to produce fluid flow in the channel system, and includes at least one pumping valve and at least one pumping chamber. The pumping branch is coupled to the channel inlet via a connection of the first channel-crossover element and to the channel outlet via a connection of the second channel-crossover element