Parallel Link Robot Posture Control Beyond Singularity Zones

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Solution Overview

Problem

Articulated arm mechanisms become unstable when the posture of a control point approaches a singularity vicinity, leading to potential interference with other members and increased task completion time.

Innovation Solution

A robot system incorporating an articulated arm mechanism and a parallel link mechanism, where the control device adjusts the posture of the control point by moving the parallel link mechanism based on detection results from a detector, ensuring the posture remains outside the singularity vicinity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If feedback control is used to adjust the posture of the control point, then the task completion accuracy is improved, but the operation becomes unstable when approaching singularity vicinity

Engineering Contradiction:
Improveposture adjustment accuracyVSAvoidoperation stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent introduces a parallel link mechanism as an intermediary device between the articulated arm mechanism and the end effector. This parallel link mechanism acts as a mediator that provides additional degrees of freedom and enables posture adjustment without requiring the articulated arm to operate in singular configurations, thus maintaining both accuracy and stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent divides the posture control function into two separate mechanisms: the articulated arm mechanism for position control and the parallel link mechanism for posture control. This segmentation allows each mechanism to operate in its optimal range, avoiding the singularity issues that would occur if a single mechanism attempted to control both position and posture

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the control point posture is adjusted at singularity vicinity, then the task flexibility is improved, but the arm mechanism or end effector may interfere with other members

Engineering Contradiction:
Improvetask flexibilityVSAvoidinterference with other members
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent adds a new dimension of control by introducing the parallel link mechanism, which provides independent posture adjustment capability. This allows the system to achieve task flexibility through additional degrees of freedom rather than by maneuvering the articulated arm into singular configurations that cause interference

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If feedback control adjusts posture at singularity vicinity, then the task precision is improved, but more time than normal is necessary for task completion

Engineering Contradiction:
Improveposture control precisionVSAvoidtask completion speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent separates position control and posture control into different mechanisms, allowing parallel execution of control operations. This segmentation eliminates the need for slow, cautious adjustments that would be required when operating near singularities, thus maintaining precision while improving task completion speed

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12330308B2Robot system, parallel link mechanism, control method, control device, and storage medium
Publication Date: 2025.06.17 KK TOSHIBA
  • US12330308B2 patent drawing
  • US12330308B2 patent drawing
  • US12330308B2 patent drawing

AI summary

A robot system according to an embodiment includes an arm mechanism that is articulated, a parallel link mechanism, an end effector, a detector, and a control device. The parallel link mechanism includes a fixed part mounted to a distal part of the arm mechanism, and a movable part that is mounted to the fixed part via multiple parallel links and is movable with respect to the fixed part. The end effector is mounted to the movable part. The detector is provided for detecting a position or orientation of a control point. The control device controls the arm mechanism and the parallel link mechanism. The control device performs a first operation of setting a posture of the control point to a first posture, and a second operation of setting the posture of the control point to a task posture in which the end effector performs a task.