Parallel Link Robot Asymmetric Angular Intervals

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Solution Overview

Problem

Existing parallel link robots face challenges in minimizing their width and maintaining balance of load between link mechanisms while maintaining the capability to transfer objects efficiently, as they often require equal angular intervals which lead to increased size and occupation space.

Innovation Solution

The parallel link robot system arranges link mechanisms at varying angular intervals, including 120°, larger, and smaller angles, optimizing the placement of actuators to reduce width and occupation space while maintaining load balance, with a variable angle that aligns link and base dimensions to minimize size and interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If link mechanisms are arranged at equal angular intervals (120° each), then the robot maintains balanced load distribution, but the width and occupation space increase

Engineering Contradiction:
Improveload balanceVSAvoidoccupation space
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The patent applies asymmetry by arranging the three link mechanisms at unequal angular intervals (first interval different from second and third intervals). This asymmetric configuration reduces the overall width and occupation space of the robot base while maintaining functional performance, directly resolving the contradiction between balanced load distribution and minimized space occupation.

Inventive Principle:
Principle #4Asymmetry

2Area of stationary object

If link mechanisms are arranged at unequal angular intervals, then the width and occupation space are reduced, but load balance between link mechanisms deteriorates

Engineering Contradiction:
Improveoccupation spaceVSAvoidload balance
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by making the second and third angular intervals equal to each other while different from the first interval. This specific local symmetry in the angular distribution allows the robot to maintain adequate load balance on the affected link mechanisms while achieving reduced overall width and occupation space through the unequal first interval.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If the robot width is minimized through optimized angular intervals, then space occupation is reduced, but the capability to transfer objects efficiently may be compromised

Engineering Contradiction:
Improveoccupation spaceVSAvoidobject transfer capability
Core Design Contradiction:
Area of stationary objectVSProductivity

Solution Approach 1:

The patent applies parameter changes by optimizing the specific values of angular intervals (making the first interval different from the equal second and third intervals) to achieve a balance between minimized occupation space and maintained object transfer capability. This parameter optimization allows efficient space utilization while preserving the robot's functional performance for object manipulation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10919147B2Parallel link robot and parallel link robot system
Publication Date: 2021.02.16 YASKAWA DENKI KK
  • US10919147B2 patent drawing
  • US10919147B2 patent drawing
  • US10919147B2 patent drawing

AI summary

A parallel link robot includes a base, a movable part, link mechanisms, and actuators. The movable part is movable along a center axis. The first, second and third link mechanisms are provided around the center axis with angular intervals in a circumferential direction around the center axis to project outwardly along a radial direction with respect to the center axis. Each of the first, second and third link mechanisms connects the base and the movable part to move the movable part along the center axis. The angular intervals have an acute angular interval with an acute angle. The first, second and third actuators are provided at the base to be connected to the first, second and third link mechanisms respectively so as to drive the first, second and third link mechanisms respectively.