Parallel Link Robot Drive Unit Interconnection

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Solution Overview

Problem

Conventional parallel link robots require a base portion for interconnecting drive units, limiting their compactness and flexibility in installation, especially in small spaces, while also restricting their motion range due to the need for additional components.

Innovation Solution

The design connects drive units directly via first and second connection portions on their housings, eliminating the need for a base portion and allowing for a reduced overall height, enabling broader motion ranges and easier installation in confined spaces by interconnecting the drive units without a central base.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a base portion is used to interconnect drive units, then the structure is stable and easy to assemble, but the overall height increases and the robot cannot be installed in small spaces

Engineering Contradiction:
Improveinstallation spaceVSAvoidstructure complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The base portion is extracted and removed from the system. Drive units are directly interconnected with each other through connection portions formed on their housings, eliminating the need for a separate base portion while maintaining structural stability and reducing overall height.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The functions of the base portion and drive unit housings are merged. The housing of each drive unit is designed to include connection portions that directly connect to other drive units, combining the support and connection functions into a single integrated structure.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If a base portion is used to interconnect drive units, then the assembly is simplified, but the motion range is restricted

Engineering Contradiction:
Improvemotion rangeVSAvoidassembly ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The robot structure is segmented into multiple independent drive units, each with its own housing and connection portions. This segmentation allows greater flexibility in positioning and motion range while maintaining ease of assembly through standardized connection interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection structure is made dynamic by allowing drive units to be positioned and connected in various configurations. The connection portions enable the drive units to move relative to each other, expanding the motion range while keeping the assembly process simple through modular design.

Inventive Principle:
Principle #15Dynamics

3Length of stationary object

If drive units are connected directly without a base portion, then the overall height is reduced and installation in small spaces is enabled, but the connection structure becomes more complex

Engineering Contradiction:
Improveoverall heightVSAvoidconnection structure complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The housing of each drive unit serves multiple functions: it protects internal components, provides structural support, and includes integrated connection portions for interconnecting with other drive units. This multi-functionality reduces overall height while avoiding additional connection components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Connection portions are designed with asymmetric features including protrusions and recesses that enable direct connection between drive units. This asymmetric design simplifies the connection structure by eliminating the need for symmetric base portions while maintaining structural integrity.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS10744640B2Parallel link robot
Publication Date: 2020.08.18 FANUC LTD
  • US10744640B2 patent drawing
  • US10744640B2 patent drawing
  • US10744640B2 patent drawing

AI summary

A parallel link robot includes a plurality of drive units and link units each driven by the corresponding drive unit. Each of the drive units includes a motor, a transmission mechanism that transmits the rotation of the motor to the link unit, and a housing that holds the motor. The housing includes a first connection portion, a second connection portion, and an opening through which the link unit extends. The first connection portion of one of the drive units and the second connection portion of another of the drive units are connected to each other, while the second connection portion of the one of the drive units and the first connection portion of another of the drive units are connected to each other.