Parallel Silicon Solar Cells with Integrated P-N Junctions

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Silicon-based solar cells have low light absorbing efficiency due to partial photons being absorbed by the front electrode and N-type silicon layer, resulting in a relatively low photoelectric conversion efficiency.

Innovation Solution

A solar cell system comprising two solar cells connected in parallel, with P-type and N-type silicon layers arranged in specific configurations to form an integrated structure, where the electrodes are designed to minimize light obstruction, allowing incident light to directly reach the P-N junction, and an antireflection layer and reflector are used to enhance light absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional silicon-based solar cell structure with front electrode and N-type silicon layer is used, then the solar cell can be manufactured with standard processes, but the light absorbing efficiency of the P-N junction is low due to photon absorption by the front electrode and N-type silicon layer

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidlight absorbing efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The solar cell structure is divided into multiple independent solar cells arranged in parallel, with each cell having its own P-type and N-type silicon layers. This segmentation allows light to reach multiple P-N junctions simultaneously while reducing the burden on each individual layer, thereby improving overall light absorption efficiency without compromising manufacturability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-layer to a multi-layer parallel structure, adding a dimensional aspect to light absorption. By stacking multiple P-N junctions in parallel with alternating P-type and N-type layers, the system captures photons across different depths and angles, converting harmful absorption by individual layers into beneficial multi-point absorption across the entire structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the front electrode and N-type silicon layer are present in the conventional structure, then electrical contact and photoelectric conversion are enabled, but photoelectric conversion efficiency is reduced due to partial photon absorption before reaching the P-N junction

Engineering Contradiction:
Improvephotoelectric conversion functionVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Multiple solar cells with P-type and N-type silicon layers are merged into an integrated parallel structure where adjacent cells share common electrodes. This merging creates multiple P-N junctions that work simultaneously, increasing the total photoelectric conversion efficiency while maintaining reliable electrical contact through the shared electrode structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shared electrodes between adjacent solar cells act as intermediaries that facilitate both electrical connection and light transmission. These electrodes are designed to provide electrical contact while minimizing light obstruction, serving as mediators that balance the competing requirements of electrical reliability and optical efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the light absorbing efficiency of the P-N junction, generating more electron-hole pairs and improving the overall photoelectric conversion efficiency of the solar cell system, allowing for greater current application to an external load.

Implementation Method 1

An operating principle of a solar cell is photoelectric effect of a semiconducting material. In use, light directly irradiates the front electrode, and reaches the P-N junction through the front electrode and the N-type silicon layer. Consequently, a plurality of electron-hole pairs (carriers) can be generated in the P-N junction due to photon excitation.

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

an antireflection layer and reflector are used to enhance light absorption

Methodology Applied
Scientific EffectAntireflection: Anti-Reflective Coating

Implementation Method 3

an antireflection layer and reflector are used to enhance light absorption

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9209335B2Solar cell system
Publication Date: 2015.12.08 HON HAI PRECISION INDUSTRY CO LTD
  • US9209335B2 patent drawing
  • US9209335B2 patent drawing
  • US9209335B2 patent drawing

AI summary

A solar cell system includes two solar cells. The two solar cells are located in contact with each other and connected in parallel. Each of the two solar cells includes a first electrode layer, a P-type silicon layer, an N-type silicon layer, and a second electrode layer. The first electrode layer, the P-type silicon layer, the N-type silicon layer, and the second electrode layer are arranged in series side by side along a first direction and in contact with each other, thereby cooperatively forming a integrated structure. A P-N junction is formed near an interface between the P-type silicon layer and the N-type silicon layer. The integrated structure has a first surface substantially parallel to the first direction and a second surface opposite to the first surface. The first surface is used as a photoreceptive surface to directly receive incident light.