Optical Inspection of Plastic Parisons Using Stationary Camera

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optical inspection systems for parisons in the bottling industry are inefficient due to their inability to perform rapid and precise analysis of screw threads and cavity numbers, especially when parisons are moving at high speeds, leading to potential jamming issues and reduced production capacity.

Innovation Solution

A conveyor-based optical inspection apparatus with a stationary camera and illuminator positioned above the parison mouth end, utilizing a wide-angle lens to capture a single, clear image of the screw thread and identification code, even at high speeds, and processing the image to enhance precision and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a stationary camera is used to capture images of moving parisons at high speed, then the inspection speed matches bottling line speed, but the image quality and measurement precision deteriorate

Engineering Contradiction:
Improveinspection speedVSAvoidimage quality
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies the dynamics principle by making the camera movable rather than stationary. The camera moves synchronously with the parison at the same speed and in the same direction, eliminating relative motion between the camera and the inspection target. This dynamic positioning allows the camera to capture clear, high-quality images of the screw thread and cavity number even when the parison is moving at high bottling line speeds, thus resolving the contradiction between inspection speed and image quality.

Inventive Principle:
Principle #15Dynamics

2Reliability

If multiple inspection stations are used to inspect different parts of the parison, then comprehensive inspection is achieved, but the apparatus complexity and overall dimensions increase

Engineering Contradiction:
Improveinspection completenessVSAvoidapparatus dimensions
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the universality principle by designing a single inspection station with a movable camera that can inspect multiple critical features of the parison. The camera is positioned and oriented to capture images of both the screw thread and the cavity number on the parison mouth end. This multi-functional approach allows one inspection station to perform what would traditionally require multiple separate stations, thereby reducing apparatus complexity and overall dimensions while maintaining comprehensive inspection capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If the camera is positioned laterally to capture the cavity number, then the identification can be read, but the inspection precision deteriorates at high parison speeds

Engineering Contradiction:
Improvecavity number detectionVSAvoiddetection precision
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The patent applies the dynamics principle by positioning the camera in a location that moves synchronously with the parison rather than keeping it stationary laterally. The camera follows the parison's motion, maintaining a consistent relative position that allows clear capture of the cavity number and screw thread features even at high speeds. This dynamic positioning eliminates the blurring and distortion that would occur with a stationary lateral camera position, thus maintaining detection precision while enabling high-speed operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, precise, and reliable inspection of screw threads and cavity numbers in real-time, aligning with bottling line speeds, thus preventing defects and maintaining high production capacity.

Implementation Method 1

a camera (7) configured to see an interior of the parisons (2) positioned in the inspection station (17)

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The camera has a wide-angle lens and is configured to capture, for each parison positioned in the inspection station, an image of an inside surface of the mouth end of the parison positioned in the inspection station

Methodology Applied
Scientific EffectWide-angle lens optical effect: Lens

Implementation Method 3

an illuminator (9) configured to illuminate the parison positioned in the inspection station

Methodology Applied
Scientific EffectLight emission: Light

Data Source

PatentEP3286553B1Apparatus and method for optical inspection of parisons
Publication Date: 2022.02.09 SACMI COOPERATIVA MECCANICI IMOLA SOC COOP ARL
  • EP3286553B1 patent drawingFigure 1
  • EP3286553B1 patent drawingFigure 2
  • EP3286553B1 patent drawingFigure 3~4

AI summary

An apparatus (1 ) for optical inspection of parisons (2) intended to be blow moulded to form containers, where the parisons (2) are made of plastic material and have a side wall (201 ), a closing bottom and a mouth end (202) having on its outside surface a screw thread (205) and an identification code (207) in relief, comprises: a conveyor (3) equipped with a plurality of receiving elements (4) configured to transport corresponding parisons (2) along a predetermined path where, in an inspection station located along the predetermined path, each parison (2) is positioned with its axis (208) aligned with a longitudinal reference axis; a stationary camera (7) mounted in such a way that its viewing axis (8) coincides with the longitudinal reference axis in order to see the interior of the parison (2); an illuminator (9) positioned around the viewing axis (8) of the camera (7) in order to irradiate the outside surface of the mouth end (202) of the parison (2) positioned in the inspection station. The camera (7) has a wide-angle lens and is configured to capture an image of an inside surface of the mouth end (202) of the parison (2) positioned in the inspection station, representing the screw thread (205) and the identification code (207) of the parison (2), shown in transparency.