Emergency Park Brake Electrical Interface Against Uncommanded Braking

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Solution Overview

Problem

Conventional aircraft emergency park brake systems face complexity and susceptibility to uncommanded braking due to mechanical linkages, which can lead to unintended braking during critical operations like takeoff.

Innovation Solution

An emergency park brake system utilizing a user input interface with a displacement sensor, an electromechanical actuator, and a hydraulic brake valve, where the actuator is selectively powered based on a displacement threshold and power supply condition to prevent uncommanded braking, using discrete hardware controllers and separate electrical communication pathways for redundancy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional mechanical linkage systems are used to connect the brake interface to the braking force actuator, then the system can be implemented with simple components, but the system becomes difficult and complex to implement and is susceptible to uncommanded braking

Engineering Contradiction:
Improveprevention of uncommanded brakingVSAvoidsystem implementation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the conventional mechanical linkage system with an electrical configuration that includes a displacement sensor, controller, and electromechanical actuator. The displacement sensor detects user input at the brake interface and generates an electrical signal, which is processed by the controller to determine whether to activate the electromechanical actuator. This substitution eliminates the direct mechanical connection that causes complexity and uncommanded braking issues, while achieving more reliable controlled operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If conventional electrical configurations are used to replace mechanical linkages, then some complexities are solved, but the system becomes susceptible to uncommanded braking due to user error or component failure

Engineering Contradiction:
Improvesystem implementation complexityVSAvoidsusceptibility to uncommanded braking
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where the displacement sensor continuously monitors the brake interface position and provides real-time electrical signals to the controller. The controller processes these signals to determine whether the displacement exceeds a threshold value, and only then activates the electromechanical actuator. This feedback loop ensures that braking force is applied only when genuine user intent is detected, preventing uncommanded braking while maintaining system simplicity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary controller between the displacement sensor and the electromechanical actuator. This controller acts as a mediator that receives electrical signals from the sensor, processes them according to predetermined logic, and decides whether to activate the actuator. The intermediary adds a layer of intelligence that filters out false signals from user error or component failure, thereby preventing uncommanded braking while keeping the overall system implementation manageable.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If the electromechanical actuator is continuously powered, then the system responds quickly to braking commands, but the risk of uncommanded braking increases

Engineering Contradiction:
Improvebraking response speedVSAvoiduncommanded braking risk
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent implements dynamic power control where the electromechanical actuator is not continuously powered but is activated only when the controller determines that genuine braking intent has been detected through the displacement sensor feedback. The system transitions between powered and unpowered states based on real-time conditions, optimizing both response speed and safety by ensuring the actuator is ready to respond quickly when needed while minimizing the window for uncommanded activation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents uncommanded braking by ensuring the electromechanical actuator is only activated when a valid emergency braking input exceeds a threshold displacement, ensuring safe and controlled braking operations.

Implementation Method 1

a displacement sensor coupled to the user input interface. The displacement sensor may be configured to detect the displacement of the user input interface and generate an emergency braking command based on the displacement of the user input interface

Methodology Applied
Scientific EffectDisplacement detection: Displacement

Implementation Method 2

an electromechanical actuator in selective power receiving communication with the electrical power interface, and a hydraulic brake valve, wherein the electromechanical actuator is mechanically coupled to and configured to selectively actuate the hydraulic brake valve

Methodology Applied
Scientific EffectElectromechanical conversion: Electromagnet

Implementation Method 3

a hydraulic brake valve, wherein the electromechanical actuator is mechanically coupled to and configured to selectively actuate the hydraulic brake valve

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Data Source

PatentEP3392141B1Electrical power connection in an emergency park brake system
Publication Date: 2024.12.04 GOODRICH CORP
  • EP3392141B1 patent drawingFigure 1A
  • EP3392141B1 patent drawingFigure 1B
  • EP3392141B1 patent drawingFigure 2A

AI summary

An emergency park brake system of an aircraft may include an electrical power interface (119), an electromechanical actuator (130), and a hydraulic brake valve (132). The electrical power interface may be configured to receive electrical power from a power source. The electromechanical actuator may be in selective power receiving communication with the electrical power interface and the electromechanical actuator may be mechanically coupled to and configured to selectively actuate the hydraulic brake valve. The electrical connection between the electromechanical actuator and the electrical power interface may be based on an emergency braking input.