Parking Brake Elastic Member Gap Compensation

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Solution Overview

Problem

Electronic parking brake systems face a reduction in braking force due to gaps formed between the operating lever and the ring connection part caused by temperature and phase changes, leading to increased operational costs and potential damage when additional force is applied to compensate for these gaps.

Innovation Solution

A parking brake apparatus that includes a housing, a gear unit, a nut screw part, a bolt screw, a piston unit, and an elastic member, where the elastic member is compressed and restored to compensate for the gap between the operating lever and the ring connection part, maintaining the braking force and preventing damage by providing tension to the cable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If additional force is applied to compensate for gaps between components, then braking force is maintained, but device complexity and risk of damage increase

Engineering Contradiction:
Improvebraking forceVSAvoidcomplexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent applies beforehand cushioning by pre-compressing the elastic member (spring) to store elastic energy before the gap formation occurs. When temperature changes cause gaps between the operating lever and ring connection part, the pre-compressed spring immediately releases stored energy to pull the cable and close the gap, preventing braking force reduction without requiring complex control systems or additional force application mechanisms.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent implements preliminary action by pre-positioning the elastic member in a compressed state during assembly, creating a ready-to-act mechanism that automatically responds to gap formation. The spring is pre-loaded to exert continuous tension on the cable, ensuring that when gaps appear due to thermal expansion/contraction, the cable is already under tension and can immediately compensate without waiting for additional control actions.

Inventive Principle:
Principle #10Preliminary action

2Force

If additional force is applied to compensate for gaps between components, then braking force is maintained, but risk of damage from excessive tension increases

Engineering Contradiction:
Improvebraking forceVSAvoiddamage risk
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The elastic member serves as a cushioning element that absorbs and regulates force. By pre-compressing the spring within controlled limits, the system stores energy that can be released to close gaps without exceeding safe tension thresholds. The elastic nature of the spring provides inherent force limitation, preventing excessive tension that could damage components while still generating sufficient force to maintain braking effectiveness.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent utilizes parameter changes by designing the elastic member with specific mechanical properties (spring constant, pre-compression amount, material characteristics) that automatically adjust the tension force based on gap size. When gaps form, the spring compresses further and releases energy to increase tension; when gaps are closed, the spring returns to its pre-compressed state, automatically regulating the force parameter to prevent excessive tension while maintaining adequate braking force.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If gaps between operating lever and ring connection part are not compensated, then device simplicity is maintained, but braking force reduces

Engineering Contradiction:
ImprovesimplicityVSAvoidbraking force
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The patent applies self-service by designing a mechanism where the elastic member automatically detects and compensates for gaps without external control. The pre-compressed spring continuously exerts tension on the cable, and when temperature changes cause gaps to form, the spring automatically releases energy to pull the cable and close the gap, maintaining braking force without requiring sensors, control units, or manual intervention. This self-regulating mechanism adds minimal complexity while effectively solving the braking force reduction problem.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent directly addresses thermal expansion effects by using the elastic member to compensate for dimensional changes in the cable and connection components caused by temperature variations. As components expand or contract with temperature changes, creating gaps between the operating lever and ring connection part, the pre-compressed spring adjusts its compression state to maintain constant cable tension, counteracting the thermal expansion effects and maintaining consistent braking force across different operating temperatures.

Inventive Principle:
Principle #37Thermal expansion

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively prevents the reduction in braking force by immediately compensating for the gap between the operating lever and the ring connection part, thereby maintaining the operational efficiency of the parking brake system and reducing the risk of damage from excessive tension.

Implementation Method 1

an elastic member arranged between an inner wall of the housing and the piston unit, and elastically deformed as the piston is slidably moved

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9464681B2Parking brake apparatus
Publication Date: 2016.10.11 HYUNDAI MOBIS CO LTD
  • US9464681B2 patent drawing
  • US9464681B2 patent drawing
  • US9464681B2 patent drawing

AI summary

A parking brake apparatus may include: a housing; a gear unit installed in the housing, and rotated by operation of a motor unit; a nut screw part connected to the gear unit, and rotated by the rotation of the gear unit; a bolt screw coupled the nut screw part so as to pass through the nut screw part, and moved in a longitudinal direction inside the nut screw part in connection with the rotation of the nut screw part; a cable connected to the bolt screw; a piston unit installed to be slidably moved in the housing, and having one side through which the cable passes and the other side which is extended toward the nut screw part; and an elastic member arranged between an inner wall of the housing and the piston unit, and elastically deformed as the piston is slidably moved.