Partitioned Robot Link Structure for Accurate Substrate Transfer

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Solution Overview

Problem

The links in horizontal articulated robots have a heavy weight due to housing components, requiring high rigidity to maintain positioning accuracy, particularly for motors housed within.

Innovation Solution

The links are partitioned into internal spaces to house components, increasing rigidity by dividing the internal space into container rooms for motors and transfer mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If components are housed in a link, then the link has a heavy total weight, but high rigidity is required to maintain positioning accuracy

Engineering Contradiction:
Improvecomponents housed in linkVSAvoidlink weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The link's internal space is segmented into multiple container rooms using partitions. This allows components to be distributed across separate compartments rather than concentrated in one space, enabling the link to house necessary components while maintaining structural rigidity through the partitioned design.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If the link has high rigidity, then positioning accuracy of end effectors increases, but the link structure becomes more complex

Engineering Contradiction:
Improvepositioning accuracyVSAvoidlink structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The link is divided into multiple container rooms through internal partitions. This segmentation provides structural reinforcement that increases rigidity and positioning accuracy, while the modular partition design allows for systematic assembly and maintenance, balancing the increased structural complexity with manufacturing advantages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Container rooms are nested within the link structure, with partitions creating internal compartments that fit within the overall link geometry. This nesting approach maximizes space utilization while maintaining the external link dimensions and structural integrity needed for high positioning accuracy.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If the link houses motors, then the link weight increases significantly, but the link must maintain high rigidity

Engineering Contradiction:
Improvemotors housed in linkVSAvoidlink rigidity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The link's internal space is divided into separate container rooms, with motors housed in dedicated compartments. This segmentation allows the link structure to be optimized for strength in critical areas while accommodating heavy motors in specific locations, distributing the weight load more effectively throughout the link structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the link are designed with different structural qualities - areas requiring high rigidity are reinforced while motor housing areas are optimized for component accommodation. This local differentiation allows the link to maintain overall high rigidity while housing heavy motors without requiring uniform reinforcement throughout the entire structure.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12434378B2Horizontal articulated robot and substrate transfer system comprising same
Publication Date: 2025.10.07 KAWASAKI JUKOGYO KK
  • US12434378B2 patent drawing
  • US12434378B2 patent drawing
  • US12434378B2 patent drawing

AI summary

A robot 100 includes: a base 1; an arm 3 coupled to the base 1 to be rotatable horizontally and formed by links 30 coupled to one another to be rotatable horizontally; and a hand 8 coupled to the arm 3 to be rotatable horizontally. A first link 31 that is at least one link of the links 30 has an internal space 40. The first link 31 has a partition 45 that partitions the internal space 40 into two container rooms each for housing a component, that is, a first container room 40A and a second container room 40B.