Passive Component Layout for Reducing Substrate Eddy Current Loss

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In semiconductor devices, high-frequency signals experience significant loss due to eddy currents induced in the semiconductor substrate by the conductivity of the substrate itself, leading to increased magnetic field interactions.

Innovation Solution

The implementation of an electronic component design that includes a semiconductor substrate with an insulator layer and a conductor layer, where conduction paths through the insulator layer electrically connect the conductor layer to the semiconductor substrate, thereby reducing eddy currents by allowing the substrate to be parallelly connected to the conductor layer, thus minimizing signal loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the semiconductor substrate is used as a base material for keeping the entire shape, then the structural integrity is maintained, but eddy currents are induced in the substrate by high-frequency currents, causing signal loss

Engineering Contradiction:
Improvestructural integrityVSAvoidsignal loss
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

An insulator layer is introduced as an intermediary between the conductor layer and the semiconductor substrate. This insulator layer prevents direct electrical contact, thereby blocking the induction of eddy currents in the substrate while still allowing the substrate to serve as the base material for structural integrity. The insulator layer mediates between the conflicting requirements of maintaining substrate stability and preventing energy loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the conductor layer is electrically isolated from the semiconductor substrate, then eddy currents are reduced, but electrical connection between the conductor layer and substrate is lost

Engineering Contradiction:
Improveeddy current reductionVSAvoidelectrical connection
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The insulator layer is not applied uniformly across the entire semiconductor substrate, but only in specific local regions where conductor layer formation is required. This local application of the insulator layer prevents eddy currents in areas where electrical connection is not needed, while maintaining electrical connection in areas where the conductor layer directly contacts the substrate. This resolves the contradiction by applying different electrical properties to different local regions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces high-frequency signal loss by minimizing eddy currents in the semiconductor substrate, ensuring that the current flowing into the substrate is part of the intended path, rather than causing unnecessary loss.

Implementation Method 1

an insulator layer on the semiconductor substrate... the insulator layer includes a conduction path that passes through the insulator layer and electrically connects the conductor layer and the semiconductor substrate

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Implementation Method 2

the insulator layer includes a conduction path that passes through the insulator layer and electrically connects the conductor layer and the semiconductor substrate

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

when a high-frequency current flows into the passive component (a function portion) due to the conductivity of the semiconductor substrate, a magnetic field generated by the high-frequency current is applied to the semiconductor substrate, As a result, an eddy current flows into the semiconductor substrate

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240087809A1Electronic component
Publication Date: 2024.03.14 MURATA MFG CO LTD
  • US20240087809A1 patent drawing
  • US20240087809A1 patent drawing
  • US20240087809A1 patent drawing

AI summary

An electronic component that includes: a semiconductor substrate; an insulator layer on the semiconductor substrate; a lower electrode and an upper electrode that face the semiconductor substrate across the insulator layer; and a dielectric layer facing the semiconductor substrate across the insulator layer. The lower electrode, the upper electrode, and the dielectric layer configure a passive component. The insulator layer includes a conduction path passing through the insulator layer and electrically connecting the lower electrode and the semiconductor substrate.