PbSe/Ge Heterojunction for Multi-Spectral Infrared Detection

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Solution Overview

Problem

Current infrared imaging systems are costly, large, and power-intensive, and lack the capability for low-cost, high-temperature, multi-spectral imaging with simultaneous SWIR, MWIR, and LWIR bands, due to material mismatches and the need for cryogenic cooling.

Innovation Solution

Development of a heterojunction structure using group IV-VI Pb-chalcogenide semiconductor PV detectors, specifically a PbSe/Ge heterojunction, which enables monolithic integration of SWIR, MWIR, and LWIR detectors on a Ge or GeSi substrate, allowing for two-color or multi-color imaging with fast response times and operation at thermoelectric-cooled temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional infrared imaging systems are used, then imaging capability is achieved, but cost, size, and power consumption are high

Engineering Contradiction:
Improveimaging capabilityVSAvoidsystem size
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines multiple infrared detector types (SWIR, MWIR, LWIR) into a single monolithic heterojunction device, integrating three separate imaging functions into one unified structure. This merging eliminates the need for multiple separate detectors and their associated support systems, directly reducing overall system size, weight, and complexity while maintaining all required imaging capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heterojunction detector structure is designed to perform multiple spectral detection functions simultaneously across SWIR, MWIR, and LWIR bands. By creating a universal detector that can operate across multiple wavelength ranges, the invention eliminates the need for separate specialized detectors for each band, thereby reducing system size and weight while maintaining comprehensive imaging capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If traditional infrared imaging systems are used, then imaging capability is achieved, but cost is high

Engineering Contradiction:
Improveimaging capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By merging multiple detector functions into a single monolithic heterojunction structure, the patent reduces the total number of components that need to be manufactured, assembled, and calibrated. This integration simplifies the manufacturing process and reduces costs associated with handling multiple separate detector systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention employs composite semiconductor materials with varying bandgaps arranged in a heterojunction structure. This use of composite materials enables multi-spectral detection within a single device, eliminating the need for multiple separate detectors and reducing overall system manufacturing costs while maintaining comprehensive imaging capability.

Inventive Principle:
Principle #40Composite materials

3Reliability

If traditional infrared imaging systems are used, then imaging capability is achieved, but power consumption is high

Engineering Contradiction:
Improveimaging capabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent merges multiple detector functions into a single integrated heterojunction device, which reduces the total power consumption by eliminating redundant support systems, readout circuits, and cooling mechanisms that would be required for multiple separate detectors. The unified structure operates more efficiently with lower overall energy requirements.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If cryogenic cooling is used, then detector performance is improved, but system complexity and power consumption increase

Engineering Contradiction:
Improvedetector performanceVSAvoidcooling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention changes the operational parameters of the detector by using materials with different bandgaps arranged in a heterojunction structure. This parameter change enables the detectors to operate at higher temperatures (thermoelectric cooling instead of cryogenic cooling) while maintaining performance, thereby reducing system complexity and eliminating the need for complex cryogenic cooling systems.

Inventive Principle:
Principle #35Parameter changes

5Adaptability or versatility

If separate detectors for SWIR, MWIR, and LWIR are used, then multi-spectral imaging is achieved, but device complexity increases

Engineering Contradiction:
Improvemulti-spectral imaging capabilityVSAvoidnumber of detectors
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges SWIR, MWIR, and LWIR detector functions into a single monolithic heterojunction structure, reducing the number of separate detectors from three to one. This integration maintains full multi-spectral imaging capability while dramatically reducing device complexity, alignment requirements, and system integration challenges.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heterojunction detector is designed as a universal multi-functional device that can detect across SWIR, MWIR, and LWIR bands simultaneously. This multi-functionality eliminates the need for multiple separate specialized detectors, reducing device complexity while maintaining comprehensive multi-spectral imaging capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a low-cost, high-temperature, multi-spectral imaging capability with improved performance and reduced size, weight, and power consumption, overcoming material mismatch challenges and enabling the integration of SWIR, MWIR, and LWIR bands in a single system.

Implementation Method 1

The Pb-chalcogenide semiconductor PV detector absorbs photons and generates electrical signals for detection

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

The heterojunction is configured to allow electrons to flow from the Ge layer to the Pb-chalcogenide layer and allow holes to flow from the Pb-chalcogenide layer to the Ge layer

Methodology Applied
Scientific EffectCharge carrier separation: Photovoltaic Effect

Data Source

PatentUS11271131B2Group IV and group IV-VI semiconductor heterojunction devices
Publication Date: 2022.03.08 THE BOARD OF RGT UNIV OF OKLAHOMA
  • US11271131B2 patent drawing
  • US11271131B2 patent drawing
  • US11271131B2 patent drawing

AI summary

A semiconductor PV detector comprises a Ge layer and a Pb-chalcogenide layer coupled to the Ge layer. The Ge layer comprises a first conduction band with a first conduction potential and a first valence band with a first valence potential. The Pb-chalcogenide layer comprises a second conduction band with a second conduction potential that is lower than the first conduction potential and a second valence band with a second valence potential that is lower than the first valence potential. The Ge layer and the Pb-chalcogenide layer form a heterojunction configured to allow electrons to flow from the Ge layer to the Pb-chalcogenide layer and allow holes to flow from the Pb-chalcogenide layer to the Ge layer.