PCB Transverse Edge Strip Conductor Layout for Handling Stability

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Solution Overview

Problem

Existing printed circuit boards face instability and deformation risks during processing due to the removal of transverse edge strips, which were initially used for stabilization, leading to increased handling complexities and potential damage.

Innovation Solution

The integration of conductor tracks that extend into the transverse edge strips allows these strips to serve a dual purpose as both protective edges and part of the circuit layout, eliminating the need for their separation and enabling secure handling and bending without additional stabilization requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If transverse edge strips are removed after initial stabilization function, then conductor track layout area is improved, but handling stability and resistance to deformation deteriorates

Engineering Contradiction:
Improveconductor track layout areaVSAvoidhandling stability
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The transverse edge strips are designed to serve dual functions: initially providing stabilization during handling and processing, and simultaneously serving as conductor track layout areas. This multi-functionality eliminates the need to remove the strips, as they continue to provide both structural support and electrical connectivity throughout the production process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If transverse edge strips are completely separated, then handling flexibility is improved, but risk of undesired deformation increases

Engineering Contradiction:
Improvehandling flexibilityVSAvoiddeformation risk
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The transverse edge strips maintain their stabilizing function while being integrated into the conductor track system, providing continuous structural support that prevents deformation during handling and processing operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If transverse edge strips are interrupted early in production, then bending operation is facilitated, but stability during component population deteriorates

Engineering Contradiction:
Improvebending operation easeVSAvoidstability during population
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The transverse edge strips are designed to remain intact during the component population phase, providing necessary stabilization. The interruption and bending operations are performed after population is complete, ensuring stability is maintained when most critical.

Inventive Principle:
Principle #10Preliminary action

4Stability of the object's composition

If transverse edge strips remain continuous, then structural stability is improved, but conductor track layout flexibility deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidconductor track layout flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The continuous transverse edge strips serve dual purposes: maintaining structural stability while simultaneously providing usable areas for conductor track layouts. This eliminates the trade-off between stability and layout flexibility, as both requirements are satisfied concurrently.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11140774B2Printed circuit board and method for processing a printed circuit board
Publication Date: 2021.10.05 VITESCO TECHNOLOGIES GMBH
  • US11140774B2 patent drawing
  • US11140774B2 patent drawing
  • US11140774B2 patent drawing

AI summary

A printed circuit board has first, second, and third printed circuit board sections extending along a longitudinal direction between two transverse edge outer sides of the printed circuit board. The printed circuit board has at each of its two longitudinal ends a respective transverse edge strip, which has regions of the first, second, and third printed circuit board sections and extends continuously transversely with respect to the longitudinal direction along a transverse edge outer side. A depression is formed in the third printed circuit board section on the first printed circuit board side between the two transverse edge strips. The first and/or second printed circuit board sections has a first metallic conductor track section that extends electrically conductively right into one or both of the two transverse edge strips.